Tag Archives: industrial gear

China OEM Chain Wheel Transmission Belt Industrial Automatic Gear Box Conveyor Parts Roller Chains Sprocket Wheel Gear

Product Description

SPROCKET 1/2'' X 5/16'' 08B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					13.0mm
Radius Width C					1.3mm
Tooth Width b1					7.0mm
Tooth Width B1					7.2mm
Tooth Width B2					21.0mm
Tooth Width B3					34.9mm
08B SERIES ROLLER CHAINS
Pitch					12.7 mm
Internal Width					7.75 mm
Roller Diameter					8.51 mm

Z	de	dp	SIMPLEX	DUPLEX	TRIPLEX
Z	de	dp	D1	D2	D3
8	37.2	33.18	8	10	10
9	41.0	37.13	8	10	10
10	45.2	41.10	8	10	10
11	48.7	45.07	10	10	12
12	53.0	49.07	10	10	12
13	57.4	53.06	10	10	12
14	61.8	57.07	10	10	12
15	65.5	61.09	10	10	12
16	69.5	65.10	10	12	16
17	73.6	69.11	10	12	16
18	77.8	73.14	10	12	16
19	81.7	77.16	10	12	16
20	85.8	81.19	10	12	16
21	89.7	85.22	12	16	16
22	93.8	89.24	12	16	16
23	98.2	93.27	12	16	16
24	101.8	97.29	12	16	16
25	105.8	101.33	12	16	16
26	110.0	105.36	16	16	16
27	114.0	109.40	16	16	16
28	118.0	113.42	16	16	16
29	122.0	117.46	16	16	16
30	126.1	121.50	16	16	16
31	130.2	125.54	16	16	20
32	134.3	129.56	16	16	20
33	138.4	133.60	16	16	20
34	142.6	137.64	16	16	20
35	146.7	141.68	16	16	20
36	151.0	145.72	16	20	20
37	154.6	149.76	16	20	20
38	158.6	153.80	16	20	20
39	162.7	157.83	16	20	20
40	166.8	161.87	16	20	20
41	171.4	165.91	20	20	25
42	175.4	169.94	20	20	25
43	179.7	173.98	20	20	25
44	183.8	178.02	20	20	25
45	188.0	182.07	20	20	25
46	192.1	186.10	20	20	25
47	196.2	190.14	20	20	25
48	200.3	194.18	20	20	25
49	204.3	198.22	20	20	25
50	208.3	202.26	20	20	25
51	212.1	206.30	20	25	25
52	216.1	210.34	20	25	25
53	220.2	214.37	20	25	25
54	224.1	218.43	20	25	25
55	228.1	222.46	20	25	25
56	232.2	226.50	20	25	25
57	236.4	230.54	20	25	25
58	240.5	234.58	20	25	25
59	244.5	238.62	20	25	25
60	248.6	242.66	20	25	25
62	256.9	250.74	25	25	25
64	265.1	258.82	25	25	25
65	269.0	262.86	25	25	25
66	273.0	266.91	25	25	25
68	281.0	274.99	25	25	25
70	289.0	283.07	25	25	25
72	297.2	291.15	25	25	25
75	309.2	303.28	25	25	25
76	313.2	307.32	25	25	25
78	321.4	315.40	25	25	25
80	329.4	323.49	25	25	25
85	349.0	343.69	25	25	25
90	369.9	363.90	25	25	25
95	390.1	384.11	25	25	25
100	410.3	404.32	25	25	25
110	450.7	444.74	25	25	25
114	466.9	460.91	25	25	25
120	491.2	485.16	25	25	25
125	511.3	505.37	25	25	25

BASIC INFO.

Type:	Simplex, Duplex, Triplex
Sprocket Model:	3/8",1/2",5/8",3/4",1",1.25",1.50",1.75",2.00",2.25",2.00",2.25",2.50", 3"
Teeth Number:	9-100
Standard:	ANSI , JIS, DIN, ISO
Material:	1571, 1045, SS304 , SS316; As Per User Request.
Performance Treatment:	Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding
Surface Treatment:	Black of Oxidation, Zincing, Nickelage.
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certification:	ISO9001 SGS
Quality Inspection:	Self-check and Final-check
Sample:	ODM&OEM, Trial Order Available and Welcome
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	10 days for samples. 15 days for official order.

INSTALLATION AND USING

The chain spocket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.

NOTICE

When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.

It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.

During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.

FOR CHAIN STHangZhouRDS

Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references^[8]^[9]^[10] for additional information.

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An "H" following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, "10 speed chain". Hub gear or single speed bicycles use 1/2" x 1/8" chains, where 1/8" refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.

We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface, Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

sprocket gear

Can sprocket gears be used for vertical power transmission?

Yes, sprocket gears can be used for vertical power transmission in certain applications. Vertical power transmission involves transferring rotational power between two shafts that are oriented vertically, with one shaft positioned above the other. In such cases, sprocket gears, also known as chain sprockets when used with chains, can offer an efficient and reliable solution for transmitting power.

The main advantage of using sprocket gears for vertical power transmission is their ability to maintain a positive engagement with the chain, ensuring a consistent and smooth transfer of power. This positive engagement is particularly beneficial in vertical applications where gravity can potentially cause other types of gears, such as spur gears or bevel gears, to disengage or produce excessive wear.

Sprocket gears are commonly employed in vertical power transmission systems in various industries, including manufacturing, material handling, and construction. Examples of vertical power transmission applications using sprocket gears include:

1. Vertical Conveyor Systems: Sprocket gears, in combination with conveyor chains, are often used to transport materials vertically between different levels of a facility.

2. Elevators: Sprocket gears and chains are utilized in elevator systems to lift and lower the elevator car in buildings or industrial settings.

3. Vertical Lifts: Sprocket gears play a crucial role in vertical lift systems that move heavy loads between floors or levels.

4. Agricultural Equipment: Sprocket gears are used in vertical power transmission systems of agricultural machinery, such as grain elevators.

When implementing sprocket gears for vertical power transmission, it is essential to consider the load, speed, torque requirements, and system dynamics to ensure safe and efficient operation. Additionally, proper lubrication and regular maintenance are crucial for maximizing the lifespan and performance of the sprocket gear system.

Overall, sprocket gears offer a reliable and versatile solution for vertical power transmission, making them a popular choice in numerous industrial and commercial applications.

sprocket gear

How do I prevent chain elongation in a sprocket gear system?

Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:

1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain's components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.

2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer's guidelines for proper tensioning.

3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.

4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.

5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.

6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.

7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.

8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.

By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.

sprocket gear

What are the different types of sprocket gears and their applications?

Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:

1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.

The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.

China OEM Chain Wheel Transmission Belt Industrial Automatic Gear Box Conveyor Parts Roller Chains Sprocket Wheel Gear
editor by Dream 2024-05-15

China OEM CZPT Precision Industrial Steel Chain Drive Sprocket Gear with Forging Machinery Part

Product Description

IHF Precision Industrial Steel Chain Drive Sprocket Gear With Forging Machinery Part

Main Features:
Helical Gear
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: 1045 Carbon Steel
3. Bore: Finished bore
4. Module: 1~3

Product Parameters

Product name	Chain Wheel / Sprocket Wheel
Materials Available	Stainless Steel, Carbon Steel, Brass, Bronze, Iron, Aluminum Alloy,Copper,Plastic etc
Heat Treatment	Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding......
Surface Treatment	Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
BORE	Finished bore, Pilot Bore, Special request
Processing Method	Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle	20 Degree
Hardness	55- 60HRC
Size	Customer Drawings & ISO standard
Package	Wooden Case/Container and pallet, or made-to-order
Certificate	ISO9001:2008
Applications	Electric machinery, metallurgical machinery, environmental protection machinery, electronic and electrical appliances, road construction machinery, chemical machinery, food machinery, light industrial machinery, mining machinery, transportation machinery, construction machinery, building materials machinery, cement machinery, rubber machinery, water conservancy machinery and petroleum machinery
Machining Process	Blanking, lathe, heat treatment(Conditioning),Gear hobbing,Line cutting,Wire cutting,Milling machine,Heat treatment (tooth surface quenching),finished product inspection
Advantages	1. Produce strictly in accordance with ANSI or DIN standard dimension 2. Material: SCM 415 steel 3. Bore: Finished bore 4. Precision grade: DIN 5 to DIN 7 5. Surface treatment: Carburizing and Quenching 6. Module: From 1 to 4 7. Tooth: From Z15 to Z70

Specifction:

Number		Number of Teeth	Shaft Bore Dia. AH7 (1mm Increment)		Twisting Direction	B	C	D	E	F	G
Type	Module	Number of Teeth	Straight Bore Straight Bore+Tap	Keyway+Tap	Twisting Direction	B	C	D	E	F	G
Straight Bore Straight Bore+Tap Keyway+Tap	1.0	20	6	8	L(Left) R(Right)	17	20	22	8	10	18
		22~ 28	8	8~13		18~20	22~28	24~30
		30~48	10	10~17		25~30	30~48	32~50
		50~70	12	12~17		35~40	50~70	52~72
		80~100	15	15~30		50	80~100	82~102
	1.5	20~26	12	12~17		24~32	30~39	33~42	12	12	24
		28~44	15	15~30		36~50	42~67.5	45~70.5
		45~52	18	18~40		50~60	72~78	75~81
		60~100	20	20-50		60~70	90~150	93·153
	2.0	15~18	12	12~17		24~30	30~36	34~40	16	13	29
		20~28	15	15·22		32~45	40~56	44~60
		30~36	18	18~40		50	60~72	64~76
		40~48	20	20~44		60	80~96	84~100
		50~100	25	25~60		60~100	100~200	104~204
	2.5	15~18	15	15~30		30~38	37.5~45	42.5~50	20	14	34
		20~24	18	18~40		40~48	50~60	55~65
		25~36	20	20~50		50~70	62.5~90	67.5~95
		40~60	25	25~70		70~80	90~150	95~155
	3.0	15~18	18	18~22		36~40	45~54	51~60	25	16	4

Company Profile

Packaging & Shipping

FAQ

Main Markets?	North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order?	* You send us drawing or sample
	* We carry through project assessment
	* We give you our design for your confirmation
	* We make the sample and send it to you after you confirmed our design
	* You confirm the sample then place an order and pay us 30% deposit
	* We start producing
	* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
	* Trade is done, thank you!!

If you are interested in our products, please tell us which materials, type, width, length u want.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty:	One Year
Condition:	New
Certification:	RoHS, ISO9001
Standard:	DIN, GB, JIS, Agma
Customized:	Customized
Material:	Stainless Steel

Samples:	US$ 15/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

sprocket gear

How do I properly install and align sprocket gears?

Proper installation and alignment of sprocket gears are crucial to ensure smooth and efficient power transmission and to prevent premature wear. Here are the steps to properly install and align sprocket gears:

1. Gather the Required Tools:

Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.

2. Clean the Components:

Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.

3. Check for Damage:

Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.

4. Ensure Proper Fit:

Ensure that the bore diameter of the sprocket gear matches the diameter of the shaft on which it will be mounted. The fit should be neither too loose nor too tight, and the keyway (if present) should align properly with the key on the shaft.

5. Align Sprocket Gears:

For chain and sprocket systems, align the sprocket gears precisely with each other. The teeth of the driving and driven sprockets should mesh smoothly with the chain. For belt drive systems, ensure the sprocket gears align with each other and the belt tracks properly within the sprockets.

6. Check Axial Alignment:

Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.

7. Set Tension:

If using a chain and sprocket system, adjust the tension of the chain to the manufacturer's specifications. Proper tension ensures optimal power transmission and extends the life of both the chain and sprocket gears.

8. Lubricate:

Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.

9. Torque Fasteners:

If the sprocket gears are held in place with fasteners (such as set screws or bolts), torque them to the recommended specifications. This ensures that the sprocket gears are securely attached to the shafts and will not slip during operation.

10. Perform a Trial Run:

After installation, run the system at low speed and observe its performance. Check for any unusual noise, vibration, or misalignment. If any issues are detected, stop the system immediately and address the problem.

Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.

sprocket gear

How do I calculate the pitch circle diameter for a sprocket gear system?

Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you'll need to know the number of teeth on the sprocket and the pitch diameter.

Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as 'N'.

Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:

PD = N / (DP * π)

Where:

PD = Pitch Diameter

N = Number of Teeth

DP = Diametral Pitch (teeth per inch)

π (Pi) = 3.14159 (approximately)

Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:

PCD = PD * cos(180° / N)

Where:

PCD = Pitch Circle Diameter

PD = Pitch Diameter (calculated in Step 2)

N = Number of Teeth

The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.

Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.

sprocket gear

Are there any eco-friendly materials used in manufacturing sprocket gears?

Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:

Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.

It's important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.

China OEM CZPT Precision Industrial Steel Chain Drive Sprocket Gear with Forging Machinery Part
editor by Dream 2024-04-24

China Best Sales High Quality ISO/DIN/Agma Standard Steel Industrial Transmission Chain Gear with Blackening Simplex Duplex Triplex Sprockets

Product Description

SPROCKET 1/2'' X 5/16'' 08B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					13.0mm
Radius Width C					1.3mm
Tooth Width b1					7.0mm
Tooth Width B1					7.2mm
Tooth Width B2					21.0mm
Tooth Width B3					34.9mm
08B SERIES ROLLER CHAINS
Pitch					12.7 mm
Internal Width					7.75 mm
Roller Diameter					8.51 mm

Z	de	dp	SIMPLEX	DUPLEX	TRIPLEX
Z	de	dp	D1	D2	D3
8	37.2	33.18	8	10	10
9	41.0	37.13	8	10	10
10	45.2	41.10	8	10	10
11	48.7	45.07	10	10	12
12	53.0	49.07	10	10	12
13	57.4	53.06	10	10	12
14	61.8	57.07	10	10	12
15	65.5	61.09	10	10	12
16	69.5	65.10	10	12	16
17	73.6	69.11	10	12	16
18	77.8	73.14	10	12	16
19	81.7	77.16	10	12	16
20	85.8	81.19	10	12	16
21	89.7	85.22	12	16	16
22	93.8	89.24	12	16	16
23	98.2	93.27	12	16	16
24	101.8	97.29	12	16	16
25	105.8	101.33	12	16	16
26	110.0	105.36	16	16	16
27	114.0	109.40	16	16	16
28	118.0	113.42	16	16	16
29	122.0	117.46	16	16	16
30	126.1	121.50	16	16	16
31	130.2	125.54	16	16	20
32	134.3	129.56	16	16	20
33	138.4	133.60	16	16	20
34	142.6	137.64	16	16	20
35	146.7	141.68	16	16	20
36	151.0	145.72	16	20	20
37	154.6	149.76	16	20	20
38	158.6	153.80	16	20	20
39	162.7	157.83	16	20	20
40	166.8	161.87	16	20	20
41	171.4	165.91	20	20	25
42	175.4	169.94	20	20	25
43	179.7	173.98	20	20	25
44	183.8	178.02	20	20	25
45	188.0	182.07	20	20	25
46	192.1	186.10	20	20	25
47	196.2	190.14	20	20	25
48	200.3	194.18	20	20	25
49	204.3	198.22	20	20	25
50	208.3	202.26	20	20	25
51	212.1	206.30	20	25	25
52	216.1	210.34	20	25	25
53	220.2	214.37	20	25	25
54	224.1	218.43	20	25	25
55	228.1	222.46	20	25	25
56	232.2	226.50	20	25	25
57	236.4	230.54	20	25	25
58	240.5	234.58	20	25	25
59	244.5	238.62	20	25	25
60	248.6	242.66	20	25	25
62	256.9	250.74	25	25	25
64	265.1	258.82	25	25	25
65	269.0	262.86	25	25	25
66	273.0	266.91	25	25	25
68	281.0	274.99	25	25	25
70	289.0	283.07	25	25	25
72	297.2	291.15	25	25	25
75	309.2	303.28	25	25	25
76	313.2	307.32	25	25	25
78	321.4	315.40	25	25	25
80	329.4	323.49	25	25	25
85	349.0	343.69	25	25	25
90	369.9	363.90	25	25	25
95	390.1	384.11	25	25	25
100	410.3	404.32	25	25	25
110	450.7	444.74	25	25	25
114	466.9	460.91	25	25	25
120	491.2	485.16	25	25	25
125	511.3	505.37	25	25	25

BASIC INFO.

Type:	Simplex, Duplex, Triplex
Sprocket Model:	3/8",1/2",5/8",3/4",1",1.25",1.50",1.75",2.00",2.25",2.00",2.25",2.50", 3"
Teeth Number:	9-100
Standard:	ANSI , JIS, DIN, ISO
Material:	1571, 1045, SS304 , SS316; As Per User Request.
Performance Treatment:	Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding
Surface Treatment:	Black of Oxidation, Zincing, Nickelage.
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certification:	ISO9001 SGS
Quality Inspection:	Self-check and Final-check
Sample:	ODM&OEM, Trial Order Available and Welcome
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	10 days for samples. 15 days for official order.

INSTALLATION AND USING

NOTICE

FOR CHAIN STHangZhouRDS

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An "H" following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, "10 speed chain". Hub gear or single speed bicycles use 1/2" x 1/8" chains, where 1/8" refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

Shipping Cost: Estimated freight per unit.	To be negotiated

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

sprocket gear

How do I calculate the required torque for a sprocket gear setup?

Calculating the required torque for a sprocket gear setup involves considering several factors that influence the torque demand in the system. Here's a step-by-step guide on how to calculate the required torque:

Step 1: Determine the Load: Identify the load or resistance that the sprocket gear setup needs to overcome. This could be the weight of the object being lifted, the force required to move a conveyor belt, or any other application-specific load.

Step 2: Calculate the Torque to Overcome Friction: The sprocket gear system experiences friction losses that must be accounted for in the torque calculation. Frictional torque can be estimated based on the type of bearings used, lubrication, and other factors.

Step 3: Account for Efficiency: No mechanical system is 100% efficient, and some power will be lost due to factors like friction and heat. Take the system's efficiency into account when calculating the required torque.

Step 4: Determine Speed and Angular Velocity: The speed at which the sprocket gear system operates and the angular velocity of the driven sprocket are essential for torque calculation.

Step 5: Use the Torque Calculation Formula: The torque (T) required to drive the sprocket gear system can be calculated using the formula:

T = (Load × Distance) ÷ (2π × Speed)

Where:

Load = Load or resistance on the system (in Newtons, N)

Distance = Radius or effective radius of the driven sprocket (in meters, m)

Speed = Angular speed of the driven sprocket (in radians per second, rad/s)

Step 6: Apply Safety Factor: In real-world applications, it's essential to apply a safety factor to the calculated torque to account for unexpected overloads or variations in the system's performance.

Step 7: Select the Motor or Power Source: Once you have the calculated required torque, choose a motor or power source that can deliver the necessary torque while considering factors like the motor's torque-speed curve and duty cycle.

Keep in mind that sprocket gear systems might have multiple stages with different gear ratios, so the torque calculation might vary for each stage. Additionally, consult with a mechanical engineer or specialist for critical applications or complex setups to ensure accurate torque calculations.

sprocket gear

What are the best practices for cleaning and maintaining sprocket gears?

Proper cleaning and maintenance are essential for ensuring the longevity and efficient performance of sprocket gears. Here are the best practices for cleaning and maintaining sprocket gears:

1. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear's lifespan.

2. Cleaning: Clean the sprocket gears regularly to remove dirt, debris, and contaminants that can accelerate wear. Use a soft brush or cloth to clean the sprocket teeth and the surrounding areas.

3. Avoid Harsh Chemicals: When cleaning sprocket gears, avoid using harsh chemicals or solvents that can damage the surface finish or compromise the material's integrity. Stick to recommended cleaning agents by the manufacturer.

4. Lubrication: Proper lubrication is crucial to reducing friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer's recommendations for lubrication intervals.

5. Correct Tension: Maintain the correct chain tension to prevent excessive wear on both the sprocket and the chain. Ensure the chain is not too loose or too tight, as both conditions can cause premature wear.

6. Alignment: Check and maintain proper alignment between the sprocket gear and the chain. Misalignment can cause uneven wear and premature failure.

7. Material Selection: Choose sprocket gears made from high-quality and durable materials that are suitable for the specific operating conditions of the application.

8. Overload Prevention: Operate sprocket gears within their recommended load-carrying capacity to prevent premature wear and failure.

9. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material's properties and lead to accelerated wear.

10. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.

By following these best practices for cleaning and maintaining sprocket gears, you can maximize their lifespan, reduce downtime, and optimize the performance of mechanical systems that utilize them.

sprocket gear

What is a sprocket gear, and how does it function in a mechanical system?

A sprocket gear is a toothed wheel with evenly spaced teeth that mesh with a chain, track, or another perforated material. It is an essential component in mechanical systems where rotary motion needs to be transmitted from one shaft to another. Sprocket gears are commonly used in various applications, including bicycles, motorcycles, conveyor systems, and industrial machinery.

Here's how a sprocket gear functions in a mechanical system:

Power Transmission: The primary function of a sprocket gear is to transfer rotational motion and power from one shaft to another. When a rotational force (torque) is applied to the input shaft, the teeth of the sprocket engage with the links of the chain. As the input shaft rotates, the chain moves along with it, causing the output shaft connected to the other sprocket to rotate as well.
Gear Ratio: The number of teeth on the sprocket gears determines the gear ratio, which defines the speed and torque relationship between the input and output shafts. A larger sprocket with more teeth results in higher torque and lower speed, while a smaller sprocket with fewer teeth provides higher speed and lower torque.
Speed and Torque Conversion: Sprocket gears enable the conversion of speed and torque between shafts. By selecting different sprocket sizes, mechanical systems can achieve the desired balance of speed and torque for their specific applications. This is especially useful in scenarios where the input and output shafts need to rotate at different speeds or generate different levels of force.
Directional Change: In some applications, sprocket gears can also change the direction of rotation. By using multiple sprockets and a chain, mechanical systems can transfer power around corners or between non-parallel shafts.
Chain Engagement: The teeth on the sprocket gear are designed to mesh precisely with the links of the chain, ensuring a positive engagement. This allows for a reliable transfer of motion and power, preventing slippage and ensuring efficient operation.
Noise and Vibration Damping: Sprocket gears with well-machined teeth and proper lubrication can reduce noise and vibration in mechanical systems, leading to smoother and quieter operation.

Overall, sprocket gears play a critical role in power transmission systems, providing a simple and effective means of transferring motion and energy between rotating shafts. Their versatility and efficiency make them indispensable components in various mechanical applications.

China Best Sales High Quality ISO/DIN/Agma Standard Steel Industrial Transmission Chain Gear with Blackening Simplex Duplex Triplex Sprockets
editor by CX 2023-10-01

China Best Sales Chain Wheel Transmission Belt Industrial Automatic Gear Box Conveyor Parts Roller Chains Sprocket Wheel Gear

Product Description

SPROCKET 1/2'' X 5/16'' 08B SERIES SPROCKETS

For Chain Acc.to DIN8187 ISO/R 606
Tooth Radius r3					13.0mm
Radius Width C					1.3mm
Tooth Width b1					7.0mm
Tooth Width B1					7.2mm
Tooth Width B2					21.0mm
Tooth Width B3					34.9mm
08B SERIES ROLLER CHAINS
Pitch					12.7 mm
Internal Width					7.75 mm
Roller Diameter					8.51 mm

Z	de	dp	SIMPLEX	DUPLEX	TRIPLEX
Z	de	dp	D1	D2	D3
8	37.2	33.18	8	10	10
9	41.0	37.13	8	10	10
10	45.2	41.10	8	10	10
11	48.7	45.07	10	10	12
12	53.0	49.07	10	10	12
13	57.4	53.06	10	10	12
14	61.8	57.07	10	10	12
15	65.5	61.09	10	10	12
16	69.5	65.10	10	12	16
17	73.6	69.11	10	12	16
18	77.8	73.14	10	12	16
19	81.7	77.16	10	12	16
20	85.8	81.19	10	12	16
21	89.7	85.22	12	16	16
22	93.8	89.24	12	16	16
23	98.2	93.27	12	16	16
24	101.8	97.29	12	16	16
25	105.8	101.33	12	16	16
26	110.0	105.36	16	16	16
27	114.0	109.40	16	16	16
28	118.0	113.42	16	16	16
29	122.0	117.46	16	16	16
30	126.1	121.50	16	16	16
31	130.2	125.54	16	16	20
32	134.3	129.56	16	16	20
33	138.4	133.60	16	16	20
34	142.6	137.64	16	16	20
35	146.7	141.68	16	16	20
36	151.0	145.72	16	20	20
37	154.6	149.76	16	20	20
38	158.6	153.80	16	20	20
39	162.7	157.83	16	20	20
40	166.8	161.87	16	20	20
41	171.4	165.91	20	20	25
42	175.4	169.94	20	20	25
43	179.7	173.98	20	20	25
44	183.8	178.02	20	20	25
45	188.0	182.07	20	20	25
46	192.1	186.10	20	20	25
47	196.2	190.14	20	20	25
48	200.3	194.18	20	20	25
49	204.3	198.22	20	20	25
50	208.3	202.26	20	20	25
51	212.1	206.30	20	25	25
52	216.1	210.34	20	25	25
53	220.2	214.37	20	25	25
54	224.1	218.43	20	25	25
55	228.1	222.46	20	25	25
56	232.2	226.50	20	25	25
57	236.4	230.54	20	25	25
58	240.5	234.58	20	25	25
59	244.5	238.62	20	25	25
60	248.6	242.66	20	25	25
62	256.9	250.74	25	25	25
64	265.1	258.82	25	25	25
65	269.0	262.86	25	25	25
66	273.0	266.91	25	25	25
68	281.0	274.99	25	25	25
70	289.0	283.07	25	25	25
72	297.2	291.15	25	25	25
75	309.2	303.28	25	25	25
76	313.2	307.32	25	25	25
78	321.4	315.40	25	25	25
80	329.4	323.49	25	25	25
85	349.0	343.69	25	25	25
90	369.9	363.90	25	25	25
95	390.1	384.11	25	25	25
100	410.3	404.32	25	25	25
110	450.7	444.74	25	25	25
114	466.9	460.91	25	25	25
120	491.2	485.16	25	25	25
125	511.3	505.37	25	25	25

BASIC INFO.

Type:	Simplex, Duplex, Triplex
Sprocket Model:	3/8",1/2",5/8",3/4",1",1.25",1.50",1.75",2.00",2.25",2.00",2.25",2.50", 3"
Teeth Number:	9-100
Standard:	ANSI , JIS, DIN, ISO
Material:	1571, 1045, SS304 , SS316; As Per User Request.
Performance Treatment:	Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding
Surface Treatment:	Black of Oxidation, Zincing, Nickelage.
Characteristic	Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion	ISO DIN ANSI & Customer Drawings
Application	Industrial transmission equipment
Package	Wooden Case / Container and pallet, or made-to-order
Certification:	ISO9001 SGS
Quality Inspection:	Self-check and Final-check
Sample:	ODM&OEM, Trial Order Available and Welcome
Advantage	Quality first, Service first, Competitive price, Fast delivery
Delivery Time	10 days for samples. 15 days for official order.

INSTALLATION AND USING

NOTICE

FOR CHAIN STHangZhouRDS

ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25

Size	Pitch	Maximum Roller Diameter	Minimum Ultimate Tensile Strength	Measuring Load
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes
25	0.250 in (6.35 mm)	0.130 in (3.30 mm)	780 lb (350 kg)	18 lb (8.2 kg)
35	0.375 in (9.53 mm)	0.200 in (5.08 mm)	1,760 lb (800 kg)	18 lb (8.2 kg)
41	0.500 in (12.70 mm)	0.306 in (7.77 mm)	1,500 lb (680 kg)	18 lb (8.2 kg)
40	0.500 in (12.70 mm)	0.312 in (7.92 mm)	3,125 lb (1,417 kg)	31 lb (14 kg)
50	0.625 in (15.88 mm)	0.400 in (10.16 mm)	4,880 lb (2,210 kg)	49 lb (22 kg)
60	0.750 in (19.05 mm)	0.469 in (11.91 mm)	7,030 lb (3,190 kg)	70 lb (32 kg)
80	1.000 in (25.40 mm)	0.625 in (15.88 mm)	12,500 lb (5,700 kg)	125 lb (57 kg)
100	1.250 in (31.75 mm)	0.750 in (19.05 mm)	19,531 lb (8,859 kg)	195 lb (88 kg)
120	1.500 in (38.10 mm)	0.875 in (22.23 mm)	28,125 lb (12,757 kg)	281 lb (127 kg)
140	1.750 in (44.45 mm)	1.000 in (25.40 mm)	38,280 lb (17,360 kg)	383 lb (174 kg)
160	2.000 in (50.80 mm)	1.125 in (28.58 mm)	50,000 lb (23,000 kg)	500 lb (230 kg)
180	2.250 in (57.15 mm)	1.460 in (37.08 mm)	63,280 lb (28,700 kg)	633 lb (287 kg)
200	2.500 in (63.50 mm)	1.562 in (39.67 mm)	78,175 lb (35,460 kg)	781 lb (354 kg)
240	3.000 in (76.20 mm)	1.875 in (47.63 mm)	112,500 lb (51,000 kg)	1,000 lb (450 kg

Pitch (inches)	Pitch expressed in eighths	ANSI standard chain number	Width (inches)
¹⁄₄	²⁄₈	25	¹⁄₈
³⁄₈	³⁄₈	35	³⁄₁₆
¹⁄₂	⁴⁄₈	41	¹⁄₄
¹⁄₂	⁴⁄₈	40	⁵⁄₁₆
⁵⁄₈	⁵⁄₈	50	³⁄₈
³⁄₄	⁶⁄₈	60	¹⁄₂
1	⁸⁄₈	80	⁵⁄₈

Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An "H" following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, "10 speed chain". Hub gear or single speed bicycles use 1/2" x 1/8" chains, where 1/8" refers to the maximum thickness of a sprocket that can be used with the chain.

Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.

Roller chains made using ISO standard are sometimes called as isochains.

WHY CHOOSE US

1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System

Shipping Cost: Estimated freight per unit.	To be negotiated

Standard Or Nonstandard:	Nonstandard
Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface, Hardened Tooth Surface

Samples:	US$ 0/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \| Customized Request

sprocket gear

How do I properly install and align sprocket gears?

1. Gather the Required Tools:

Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.

2. Clean the Components:

Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.

3. Check for Damage:

Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.

4. Ensure Proper Fit:

5. Align Sprocket Gears:

6. Check Axial Alignment:

Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.

7. Set Tension:

8. Lubricate:

Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.

9. Torque Fasteners:

10. Perform a Trial Run:

Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.

sprocket gear

What are the load-carrying capacities of different sprocket gear configurations?

Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.

Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:

1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.

2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.

3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.

4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.

It is essential to consult the manufacturer's specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.

In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.

sprocket gear

What are the different types of sprocket gears and their applications?

Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:

1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.

China Best Sales Chain Wheel Transmission Belt Industrial Automatic Gear Box Conveyor Parts Roller Chains Sprocket Wheel Gear
editor by CX 2023-09-05

China OEM Industrial Roller Chain and Sprockets Chains Wheel Single Rolling Gear

Product Description

Product Description

Item	Chain sprocket, Chain wheels, gears
Design	Can be at the customer' request, tailor-made, at customer's design,OEM
Application	Petrochemical industry, Mining, metallurgy, machine tools, hydra-power
Material	Casting or Forged Material 45#,SAE1045,SAE4140,SAE4150,SAE4160,20CrMnTi,42CrMo, 18CrNiMo7,42CrMo,40CrNiMoA,20CrNiMoA,stainless steel 410,stainless steel 304
Treatment	Forging, machining, gear hobbing
Surface treatment	Quenching, oxidizing black, galvanizing, sandblasting, oil immersion, grinding
Heat treatment	Tempering, high frequency quenching, carburizing quenching
Standard	ANSI, DIN, ISO
Size	From diameter 250mm to 1250mm
Minimum order	1 pc

Product Real Shot

Manufacturing Process

Raw material, issue material testing report100% Ultrasonic Test ASTMA388
Sawing into parts
CNC lather blank.
Hobbing
High Frequency and Hardness test
Key way, set the screw
Clean and Dimensional Checking
Package and Delivery.

Data Needed for Quotation
- Your own drawing
- Your requirement on material and necessary dimensional data
- Ask for recommend

Company Profile

ZheJiang CZPT Machinery Co., Ltd., established in the year of 2012, is a professional supplier of material handling equipment, OEM machinery parts, various forging parts and casting parts.

Ebon's products scope: cranes, hoists, magnets, grabs, hooks, wheels, drums, axles, lifting beams,bearing box, bearings, couplings,flanges etc. They are applied in wide range of field: Machinery, Mining, Hydro power Transportation, Construction.....

CZPT has 5 reliable manufacturing factories to make sure stable supply and fast delivery for your business.

Our products are also exported to USA, Britain, Japan, South Korea, Russia, Indonesia, Thailand, India, Vietnam, Canada, Argentina, Paraguay etc more than 50 countries.

CZPT team is loyal and committed to your success, and firmly believes that our products and services will increase the value and effectiveness of your business with following characters:
-Professional sales team, market promotion team and logistics team with more then 10 years experience .
-Loyal and Responsible Characters
-Efficient Work, Fast Response
-Responsible Quality Control Team
-Video the manufacturing process, the testing, and packing before delivery
1.Q: How about your delivery time?
A: Generally, it will take 7-30 days after receiving your advance payment. The specific delivery time depends on the items, transportation ways and the quantity of your order.

2.Q: Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

3.Q: Do you test all your goods before delivery?
A: Yes, we have 100% Ultrasonic test, Magnetic test or Liquid Penetration test before delivery

4.Q: How do you make our business long-term and good relationship?
A: (1) We keep good quality and competitive price to ensure our customers benefit ;
(2) We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

5.Q: I can't see the goods or touch the goods, how can I deal with the risk involved?
A: Our quality management system conforms to the requirement of ISO 9001:2015 verified by DNV. We are absolutely worth your trust. We can accept trial order to enhance mutual trust.

Standard Or Nonstandard:	Standard
Application:	Motor, Machinery, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Manufacturing Method:	Forging Parts
Toothed Portion Shape:	Spur Gear
Material:	Casting or Forged Material

Customization:	Available \| Customized Request

sprocket gear

Can sprocket gears be used for heavy-duty applications in industrial machinery?

Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:

1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.

2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.

3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.

4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.

5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.

6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.

7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.

Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.

It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.

sprocket gear

Can sprocket gears be used in precision motion control systems?

Yes, sprocket gears can be used in precision motion control systems, but there are some considerations to keep in mind. Precision motion control systems require high accuracy, repeatability, and low backlash to achieve precise positioning and movement. Sprocket gears can meet these requirements under certain conditions:

1. Quality Manufacturing: To ensure precision, sprocket gears used in motion control systems must be of high quality and precision-manufactured. They should have accurate tooth profiles and minimal manufacturing defects.

2. Tight Tolerances: Precision motion control systems require sprocket gears with tight tolerances to minimize variations in tooth engagement. This ensures consistent motion and positioning.

3. Low Backlash: Backlash is the amount of clearance between engaged teeth, and it can cause positioning errors in motion control systems. High-quality sprocket gears with proper installation and alignment can help reduce backlash.

4. Proper Lubrication: Lubrication is critical for reducing friction and wear in precision motion control systems. Using the right lubricant in the right amount is essential for smooth and accurate operation.

5. Alignment and Maintenance: Proper alignment during installation and regular maintenance are crucial for preserving the precision of the sprocket gear system. Misalignment or wear can compromise the system's accuracy.

It's important to select sprocket gears that match the specific requirements of the motion control application. While sprocket gears can work well in precision motion control systems, some applications may benefit from other types of gearing systems, such as gear racks or timing belts, depending on the complexity and demands of the motion control task.

Before integrating sprocket gears into a precision motion control system, it's advisable to consult with engineers or experts familiar with both the application's requirements and the capabilities of sprocket gear systems. This will ensure that the selected gearing solution is optimized for precision and reliability in the motion control application.

sprocket gear

Can you explain the working principle of a sprocket gear transmission?

A sprocket gear transmission is a type of power transmission system that uses sprockets and a chain or a belt to transfer rotational motion and power between two or more shafts. The working principle of a sprocket gear transmission involves the following key steps:

Input Shaft: The power input is provided to one of the sprockets, which is mounted on an input shaft. This can be a motor, engine, or any other rotational power source.
Teeth Engagement: The sprockets have evenly spaced teeth that engage with the links of the chain or the teeth of the belt. As the input shaft rotates, it drives the chain or belt by engaging with these teeth.
Chain or Belt Movement: As the input shaft rotates, it causes the chain or belt to move along the sprockets. The chain or belt wraps around the circumference of the sprockets, and the teeth of the sprockets mesh with the links of the chain or the teeth of the belt.
Output Shaft: On the other end of the chain or belt, there is another sprocket mounted on the output shaft. As the chain or belt moves and wraps around the output sprocket, it causes the output shaft to rotate.
Power Transfer: The rotational motion and power from the input shaft are transferred to the output shaft through the chain or belt and the sprockets. The gear ratio between the input and output sprockets determines the speed and torque relationship between the two shafts.

Sprocket gear transmissions are widely used in various applications due to their efficiency, reliability, and ability to transmit power over long distances. They are commonly found in bicycles, motorcycles, industrial machinery, conveyor systems, and many other mechanical systems.

China OEM Industrial Roller Chain and Sprockets Chains Wheel Single Rolling Gear
editor by CX 2023-07-28

China wholesaler Industrial Sprocket Transmission Precision Parts Automotive Gears for Transmission Planetary/Transmission/Starter Gear/Spur Gear

Product Description

Products description

Product Type	M0.5~M12, Z8~80. standard gear, or according customer drawing to make.
Material:	Carbon Steel, Brass, Aluminium, Stainless steel, Plastic, POM, Delrin, Titanium Alloy etc.
Process method	CNC Turning, milling ,drilling, grinding etc.
Surface finish:	Chrome plating, Anodization, Powder coating, blackening, Sand blasting, Brushing & ploshing,Electrophoresis etc.
OEM & ODM Service	Available
Design Software	PRO/E, Auto CAD, Solid Works
Trade Terms:	FOB,,CIF,EXW
Payment Terms:	T/T, L/C,
Packing:	Foam, Carton, Standard Wooden boxes
Capacity	8,000~1,5000 pcs per month
Delivery	20-30 days after receiving PO
Applications	Automotive Parts,hydraulics, compressors,Industrial equipments, transmission parts, etc.
Our services:	CNC Machining, Milling, Stamping, Sheet metal fabricating, and Die-Casting

Our Company

Gear inspection

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We'll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Gear Position:	External Gear
Manufacturing Method:	Rolling Gear
Toothed Portion Shape:	Spur Gear
Material:	Cast Steel

Samples:	US$ 2/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

sprocket gear

What are the noise and vibration levels associated with sprocket gear systems?

The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:

1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.

2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.

3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.

4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.

5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.

6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.

7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.

8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.

9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.

Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.