China OEM CZPT Precision Industrial Steel Chain Drive Sprocket Gear with Forging Machinery Part

Product Description

IHF Precision Industrial Steel Chain Drive Sprocket Gear With Forging Machinery Part

Main Features:
Helical Gear
1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: 1045 Carbon Steel
3. Bore: Finished bore
4. Module: 1~3

Product Parameters

Product name Chain Wheel / Sprocket Wheel
Materials Available Stainless Steel, Carbon Steel, Brass,  Bronze, Iron, Aluminum Alloy,Copper,Plastic etc
Heat Treatment Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding......
Surface Treatment Carburizing and Quenching,Tempering ,Tooth suface high quenching Hardening,Tempering
BORE Finished bore, Pilot Bore, Special request
Processing Method Molding, Shaving, Hobbing, Drilling, Tapping, Reaming, Manual Chamfering, Grinding etc
Pressure Angle 20 Degree
Hardness 55- 60HRC
Size Customer Drawings & ISO standard
Package Wooden Case/Container and pallet, or made-to-order
Certificate ISO9001:2008
Applications Electric machinery, metallurgical machinery, environmental protection machinery, electronic and electrical appliances, road construction machinery, chemical machinery, food machinery, light industrial machinery, mining machinery, transportation machinery, construction machinery, building materials machinery, cement machinery, rubber machinery, water conservancy machinery and petroleum machinery
Machining Process Blanking, lathe, heat treatment(Conditioning),Gear hobbing,Line cutting,Wire cutting,Milling machine,Heat treatment (tooth surface quenching),finished product inspection
Advantages 1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: SCM 415 steel 
3. Bore: Finished bore
4. Precision grade: DIN 5 to DIN 7
5. Surface treatment: Carburizing and Quenching
6. Module: From 1 to 4
7. Tooth: From Z15 to Z70

Specifction:

Number Number of Teeth Shaft Bore Dia. AH7 (1mm Increment) Twisting Direction B C D E F G
Type Module Straight Bore Straight Bore+Tap Keyway+Tap
Straight Bore

Straight Bore+Tap

Keyway+Tap
 

1.0 20 6 8 L(Left)

R(Right)

17 20 22 8 10 18
22~ 28 8 8~13 18~20 22~28 24~30
30~48 10 10~17 25~30 30~48 32~50
50~70 12 12~17 35~40 50~70 52~72
80~100 15 15~30 50 80~100 82~102
1.5 20~26 12 12~17 24~32 30~39 33~42 12 12 24
28~44 15 15~30 36~50 42~67.5 45~70.5
45~52 18 18~40 50~60 72~78 75~81
60~100 20 20-50 60~70 90~150 93·153
2.0 15~18 12 12~17 24~30 30~36 34~40 16 13 29
20~28 15 15·22 32~45 40~56 44~60
30~36 18 18~40 50 60~72 64~76
40~48 20 20~44 60 80~96 84~100
50~100 25 25~60 60~100 100~200 104~204
2.5 15~18 15 15~30 30~38 37.5~45 42.5~50 20 14 34
20~24 18 18~40 40~48 50~60 55~65
25~36 20 20~50 50~70 62.5~90 67.5~95
40~60 25 25~70 70~80 90~150 95~155
3.0 15~18 18 18~22 36~40 45~54 51~60 25 16 4

 

 

Company Profile

Packaging & Shipping

FAQ

Main Markets? North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order? * You send us drawing or sample
* We carry through project assessment
* We give you our design for your confirmation
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

If you are interested in our products, please tell us which materials, type, width, length u want.

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Warranty: One Year
Condition: New
Certification: RoHS, ISO9001
Standard: DIN, GB, JIS, Agma
Customized: Customized
Material: Stainless Steel
Samples:
US$ 15/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

sprocket gear

How do I properly install and align sprocket gears?

Proper installation and alignment of sprocket gears are crucial to ensure smooth and efficient power transmission and to prevent premature wear. Here are the steps to properly install and align sprocket gears:

1. Gather the Required Tools:

Before starting the installation process, gather all the necessary tools, including a torque wrench, measuring tools (calipers or micrometers), leveling tools, and alignment tools.

2. Clean the Components:

Thoroughly clean the sprocket gears and the shafts on which they will be mounted. Remove any dirt, debris, or old lubricant to ensure proper contact between the components.

3. Check for Damage:

Inspect the sprocket gears for any signs of damage, wear, or deformation. If any issues are found, replace the damaged components before proceeding.

4. Ensure Proper Fit:

Ensure that the bore diameter of the sprocket gear matches the diameter of the shaft on which it will be mounted. The fit should be neither too loose nor too tight, and the keyway (if present) should align properly with the key on the shaft.

5. Align Sprocket Gears:

For chain and sprocket systems, align the sprocket gears precisely with each other. The teeth of the driving and driven sprockets should mesh smoothly with the chain. For belt drive systems, ensure the sprocket gears align with each other and the belt tracks properly within the sprockets.

6. Check Axial Alignment:

Ensure that the sprocket gears are axially aligned with each other and perpendicular to their respective shafts. Any misalignment can cause premature wear and noise during operation.

7. Set Tension:

If using a chain and sprocket system, adjust the tension of the chain to the manufacturer's specifications. Proper tension ensures optimal power transmission and extends the life of both the chain and sprocket gears.

8. Lubricate:

Apply the appropriate lubricant to the sprocket gear teeth and the chain or belt as required. Lubrication reduces friction, heat, and wear during operation.

9. Torque Fasteners:

If the sprocket gears are held in place with fasteners (such as set screws or bolts), torque them to the recommended specifications. This ensures that the sprocket gears are securely attached to the shafts and will not slip during operation.

10. Perform a Trial Run:

After installation, run the system at low speed and observe its performance. Check for any unusual noise, vibration, or misalignment. If any issues are detected, stop the system immediately and address the problem.

Following these steps will help ensure that the sprocket gears are properly installed and aligned, leading to reliable and efficient power transmission in your mechanical system.

sprocket gear

How do I calculate the pitch circle diameter for a sprocket gear system?

Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you'll need to know the number of teeth on the sprocket and the pitch diameter.

Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as 'N'.

Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:

PD = N / (DP * π)

Where:

PD = Pitch Diameter

N = Number of Teeth

DP = Diametral Pitch (teeth per inch)

π (Pi) = 3.14159 (approximately)

Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:

PCD = PD * cos(180° / N)

Where:

PCD = Pitch Circle Diameter

PD = Pitch Diameter (calculated in Step 2)

N = Number of Teeth

The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.

Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.

sprocket gear

Are there any eco-friendly materials used in manufacturing sprocket gears?

Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:

  • Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
  • Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
  • Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
  • Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.

It's important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.

China OEM CZPT Precision Industrial Steel Chain Drive Sprocket Gear with Forging Machinery Part  China OEM CZPT Precision Industrial Steel Chain Drive Sprocket Gear with Forging Machinery Part
editor by Dream 2024-04-24