Product Description
SPROCKET 1/2'' X 5/16'' 08B SERIES SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 13.0mm | ||||
Radius Width C | 1.3mm | ||||
Tooth Width b1 | 7.0mm | ||||
Tooth Width B1 | 7.2mm | ||||
Tooth Width B2 | 21.0mm | ||||
Tooth Width B3 | 34.9mm | ||||
08B SERIES ROLLER CHAINS | |||||
Pitch | 12.7 mm | ||||
Internal Width | 7.75 mm | ||||
Roller Diameter | 8.51 mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX |
D1 | D2 | D3 | |||
8 | 37.2 | 33.18 | 8 | 10 | 10 |
9 | 41.0 | 37.13 | 8 | 10 | 10 |
10 | 45.2 | 41.10 | 8 | 10 | 10 |
11 | 48.7 | 45.07 | 10 | 10 | 12 |
12 | 53.0 | 49.07 | 10 | 10 | 12 |
13 | 57.4 | 53.06 | 10 | 10 | 12 |
14 | 61.8 | 57.07 | 10 | 10 | 12 |
15 | 65.5 | 61.09 | 10 | 10 | 12 |
16 | 69.5 | 65.10 | 10 | 12 | 16 |
17 | 73.6 | 69.11 | 10 | 12 | 16 |
18 | 77.8 | 73.14 | 10 | 12 | 16 |
19 | 81.7 | 77.16 | 10 | 12 | 16 |
20 | 85.8 | 81.19 | 10 | 12 | 16 |
21 | 89.7 | 85.22 | 12 | 16 | 16 |
22 | 93.8 | 89.24 | 12 | 16 | 16 |
23 | 98.2 | 93.27 | 12 | 16 | 16 |
24 | 101.8 | 97.29 | 12 | 16 | 16 |
25 | 105.8 | 101.33 | 12 | 16 | 16 |
26 | 110.0 | 105.36 | 16 | 16 | 16 |
27 | 114.0 | 109.40 | 16 | 16 | 16 |
28 | 118.0 | 113.42 | 16 | 16 | 16 |
29 | 122.0 | 117.46 | 16 | 16 | 16 |
30 | 126.1 | 121.50 | 16 | 16 | 16 |
31 | 130.2 | 125.54 | 16 | 16 | 20 |
32 | 134.3 | 129.56 | 16 | 16 | 20 |
33 | 138.4 | 133.60 | 16 | 16 | 20 |
34 | 142.6 | 137.64 | 16 | 16 | 20 |
35 | 146.7 | 141.68 | 16 | 16 | 20 |
36 | 151.0 | 145.72 | 16 | 20 | 20 |
37 | 154.6 | 149.76 | 16 | 20 | 20 |
38 | 158.6 | 153.80 | 16 | 20 | 20 |
39 | 162.7 | 157.83 | 16 | 20 | 20 |
40 | 166.8 | 161.87 | 16 | 20 | 20 |
41 | 171.4 | 165.91 | 20 | 20 | 25 |
42 | 175.4 | 169.94 | 20 | 20 | 25 |
43 | 179.7 | 173.98 | 20 | 20 | 25 |
44 | 183.8 | 178.02 | 20 | 20 | 25 |
45 | 188.0 | 182.07 | 20 | 20 | 25 |
46 | 192.1 | 186.10 | 20 | 20 | 25 |
47 | 196.2 | 190.14 | 20 | 20 | 25 |
48 | 200.3 | 194.18 | 20 | 20 | 25 |
49 | 204.3 | 198.22 | 20 | 20 | 25 |
50 | 208.3 | 202.26 | 20 | 20 | 25 |
51 | 212.1 | 206.30 | 20 | 25 | 25 |
52 | 216.1 | 210.34 | 20 | 25 | 25 |
53 | 220.2 | 214.37 | 20 | 25 | 25 |
54 | 224.1 | 218.43 | 20 | 25 | 25 |
55 | 228.1 | 222.46 | 20 | 25 | 25 |
56 | 232.2 | 226.50 | 20 | 25 | 25 |
57 | 236.4 | 230.54 | 20 | 25 | 25 |
58 | 240.5 | 234.58 | 20 | 25 | 25 |
59 | 244.5 | 238.62 | 20 | 25 | 25 |
60 | 248.6 | 242.66 | 20 | 25 | 25 |
62 | 256.9 | 250.74 | 25 | 25 | 25 |
64 | 265.1 | 258.82 | 25 | 25 | 25 |
65 | 269.0 | 262.86 | 25 | 25 | 25 |
66 | 273.0 | 266.91 | 25 | 25 | 25 |
68 | 281.0 | 274.99 | 25 | 25 | 25 |
70 | 289.0 | 283.07 | 25 | 25 | 25 |
72 | 297.2 | 291.15 | 25 | 25 | 25 |
75 | 309.2 | 303.28 | 25 | 25 | 25 |
76 | 313.2 | 307.32 | 25 | 25 | 25 |
78 | 321.4 | 315.40 | 25 | 25 | 25 |
80 | 329.4 | 323.49 | 25 | 25 | 25 |
85 | 349.0 | 343.69 | 25 | 25 | 25 |
90 | 369.9 | 363.90 | 25 | 25 | 25 |
95 | 390.1 | 384.11 | 25 | 25 | 25 |
100 | 410.3 | 404.32 | 25 | 25 | 25 |
110 | 450.7 | 444.74 | 25 | 25 | 25 |
114 | 466.9 | 460.91 | 25 | 25 | 25 |
120 | 491.2 | 485.16 | 25 | 25 | 25 |
125 | 511.3 | 505.37 | 25 | 25 | 25 |
BASIC INFO.
Type: |
Simplex, Duplex, Triplex |
Sprocket Model: |
3/8",1/2",5/8",3/4",1",1.25",1.50",1.75",2.00",2.25",2.00",2.25",2.50", 3" |
Teeth Number: |
9-100 |
Standard: |
ANSI , JIS, DIN, ISO |
Material: |
1571, 1045, SS304 , SS316; As Per User Request. |
Performance Treatment: |
Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding |
Surface Treatment: |
Black of Oxidation, Zincing, Nickelage. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
Design criterion | ISO DIN ANSI & Customer Drawings |
Application | Industrial transmission equipment |
Package | Wooden Case / Container and pallet, or made-to-order |
Certification: |
ISO9001 SGS |
Quality Inspection: |
Self-check and Final-check |
Sample: |
ODM&OEM, Trial Order Available and Welcome |
Advantage | Quality first, Service first, Competitive price, Fast delivery |
Delivery Time | 10 days for samples. 15 days for official order. |
INSTALLATION AND USING
The chain spocket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
---|---|---|---|
1⁄4 | 2⁄8 | 25 | 1⁄8 |
3⁄8 | 3⁄8 | 35 | 3⁄16 |
1⁄2 | 4⁄8 | 41 | 1⁄4 |
1⁄2 | 4⁄8 | 40 | 5⁄16 |
5⁄8 | 5⁄8 | 50 | 3⁄8 |
3⁄4 | 6⁄8 | 60 | 1⁄2 |
1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An "H" following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, "10 speed chain". Hub gear or single speed bicycles use 1/2" x 1/8" chains, where 1/8" refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Nonstandard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface, Hardened Tooth Surface |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can sprocket gears be used for vertical power transmission?
Yes, sprocket gears can be used for vertical power transmission in certain applications. Vertical power transmission involves transferring rotational power between two shafts that are oriented vertically, with one shaft positioned above the other. In such cases, sprocket gears, also known as chain sprockets when used with chains, can offer an efficient and reliable solution for transmitting power.
The main advantage of using sprocket gears for vertical power transmission is their ability to maintain a positive engagement with the chain, ensuring a consistent and smooth transfer of power. This positive engagement is particularly beneficial in vertical applications where gravity can potentially cause other types of gears, such as spur gears or bevel gears, to disengage or produce excessive wear.
Sprocket gears are commonly employed in vertical power transmission systems in various industries, including manufacturing, material handling, and construction. Examples of vertical power transmission applications using sprocket gears include:
1. Vertical Conveyor Systems: Sprocket gears, in combination with conveyor chains, are often used to transport materials vertically between different levels of a facility.
2. Elevators: Sprocket gears and chains are utilized in elevator systems to lift and lower the elevator car in buildings or industrial settings.
3. Vertical Lifts: Sprocket gears play a crucial role in vertical lift systems that move heavy loads between floors or levels.
4. Agricultural Equipment: Sprocket gears are used in vertical power transmission systems of agricultural machinery, such as grain elevators.
When implementing sprocket gears for vertical power transmission, it is essential to consider the load, speed, torque requirements, and system dynamics to ensure safe and efficient operation. Additionally, proper lubrication and regular maintenance are crucial for maximizing the lifespan and performance of the sprocket gear system.
Overall, sprocket gears offer a reliable and versatile solution for vertical power transmission, making them a popular choice in numerous industrial and commercial applications.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain's components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer's guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by Dream 2024-05-15
China OEM Customized Gear Rack Bevel Gear Sprocket Chain Coupling Worm Synchronous Gear Brass Worm Wheels Gear for Transmission Parts
Product Description
Item:Customized gear rack bevel gear sprocket chain coupling worm synchronous gear Brass Worm Wheels Gear for Transmission Parts
1. High degree of automation and high production efficiency;
2. Strong adaptability to CNC machining objects. When changing the processing object, in addition to replacing and solving the blank clamping mode, it only needs to be reprogrammed;
3. High machining precision and stable quality. The machining dimensional accuracy is between 0.005 ~ 0.01 mm, which is not affected by the complexity of parts;
Parameter :
Item | Customized gear rack bevel gear sprocket chain coupling worm synchronous gear Brass Worm Wheels Gear for Transmission Parts |
Weight | Customized |
Dimension | Customized |
Material | Aluminum alloy(6063 T5,6061,5052,7075,1060...),Stainless steel(316L,304,303...),Copper,Brass,Bronze,Carbon steel,PET,POM,Nylon... |
Machined Technology | 3,4,5 Axis CNC Machining,CNC Milling,CNC Turning,Laser Cutting,Die Casting,Cold forging,Aluminum Extrusion,Sheet Metal Fabrication,Stamping,Welding,Friction Stir Welding,Assembling. |
Surface Treatment | Anodizing,Painting,Powder Coating,electrophoresis,Passivation,Sand Blasting,Plating,Blackening,Polishing... |
Tolerance | ±0.01MM |
Application | Electronic products body ,Telecom Chasis,Cover,aerospace structure parts,heat sink,aluminum cooling plate,gear&shaft,bearing,high speed feed through,other OEM/ODM customized machining parts |
Our advantage:
1. Experienced engineering team;
2. Full process QC inspection, complete quality system before, during and after processing;
3. Efficient and rapid response, benign interaction between business and production, and accurately grasp customer requirements;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Gear Position: | External Gear |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can sprocket gears be used for vertical power transmission?
Yes, sprocket gears can be used for vertical power transmission in certain applications. Vertical power transmission involves transferring rotational power between two shafts that are oriented vertically, with one shaft positioned above the other. In such cases, sprocket gears, also known as chain sprockets when used with chains, can offer an efficient and reliable solution for transmitting power.
The main advantage of using sprocket gears for vertical power transmission is their ability to maintain a positive engagement with the chain, ensuring a consistent and smooth transfer of power. This positive engagement is particularly beneficial in vertical applications where gravity can potentially cause other types of gears, such as spur gears or bevel gears, to disengage or produce excessive wear.
Sprocket gears are commonly employed in vertical power transmission systems in various industries, including manufacturing, material handling, and construction. Examples of vertical power transmission applications using sprocket gears include:
1. Vertical Conveyor Systems: Sprocket gears, in combination with conveyor chains, are often used to transport materials vertically between different levels of a facility.
2. Elevators: Sprocket gears and chains are utilized in elevator systems to lift and lower the elevator car in buildings or industrial settings.
3. Vertical Lifts: Sprocket gears play a crucial role in vertical lift systems that move heavy loads between floors or levels.
4. Agricultural Equipment: Sprocket gears are used in vertical power transmission systems of agricultural machinery, such as grain elevators.
When implementing sprocket gears for vertical power transmission, it is essential to consider the load, speed, torque requirements, and system dynamics to ensure safe and efficient operation. Additionally, proper lubrication and regular maintenance are crucial for maximizing the lifespan and performance of the sprocket gear system.
Overall, sprocket gears offer a reliable and versatile solution for vertical power transmission, making them a popular choice in numerous industrial and commercial applications.
Can sprocket gears be used in precision motion control systems?
Yes, sprocket gears can be used in precision motion control systems, but there are some considerations to keep in mind. Precision motion control systems require high accuracy, repeatability, and low backlash to achieve precise positioning and movement. Sprocket gears can meet these requirements under certain conditions:
1. Quality Manufacturing: To ensure precision, sprocket gears used in motion control systems must be of high quality and precision-manufactured. They should have accurate tooth profiles and minimal manufacturing defects.
2. Tight Tolerances: Precision motion control systems require sprocket gears with tight tolerances to minimize variations in tooth engagement. This ensures consistent motion and positioning.
3. Low Backlash: Backlash is the amount of clearance between engaged teeth, and it can cause positioning errors in motion control systems. High-quality sprocket gears with proper installation and alignment can help reduce backlash.
4. Proper Lubrication: Lubrication is critical for reducing friction and wear in precision motion control systems. Using the right lubricant in the right amount is essential for smooth and accurate operation.
5. Alignment and Maintenance: Proper alignment during installation and regular maintenance are crucial for preserving the precision of the sprocket gear system. Misalignment or wear can compromise the system's accuracy.
It's important to select sprocket gears that match the specific requirements of the motion control application. While sprocket gears can work well in precision motion control systems, some applications may benefit from other types of gearing systems, such as gear racks or timing belts, depending on the complexity and demands of the motion control task.
Before integrating sprocket gears into a precision motion control system, it's advisable to consult with engineers or experts familiar with both the application's requirements and the capabilities of sprocket gear systems. This will ensure that the selected gearing solution is optimized for precision and reliability in the motion control application.
What are the different types of sprocket gears and their applications?
Sprocket gears come in various types, each designed for specific applications based on their unique characteristics. Here are some of the different types of sprocket gears and their applications:
- 1. Plain Sprocket: Plain sprockets are the most basic type, consisting of a wheel with evenly spaced teeth. They are commonly used in simple power transmission systems and light-duty applications where precise timing is not critical.
- 2. Idler Sprocket: Idler sprockets are used to guide and tension the chain in a sprocket system. They do not connect directly to a power source but play a crucial role in maintaining proper chain tension and alignment.
- 3. Roller Chain Sprocket: Roller chain sprockets are designed to work with roller chains, which have rollers that engage with the sprocket teeth. They are widely used in applications like bicycles, motorcycles, industrial machinery, and conveyor systems.
- 4. Silent Chain Sprocket: Silent chain sprockets, also known as inverted-tooth chain sprockets, are used with silent chains. These sprockets have specially shaped teeth that engage smoothly with the chain, resulting in quieter operation.
- 5. Engineering Class Sprocket: Engineering class sprockets are heavy-duty sprockets used in industrial applications like construction equipment, mining machinery, and agricultural machinery. They are designed to withstand high loads and harsh operating conditions.
- 6. Taper-Lock Sprocket: Taper-lock sprockets have a tapered bore and are mounted on shafts using a locking bushing. They provide a secure and easy-to-install connection and are commonly used in power transmission systems.
- 7. Rack and Pinion: While not a traditional sprocket gear, rack and pinion systems use a linear rack with teeth that mesh with a pinion gear. This combination is used in applications where rotational motion needs to be translated into linear motion, such as in steering systems and CNC machines.
The choice of sprocket gear depends on factors such as the type of chain or belt used, the desired gear ratio, the amount of load the system will handle, and the specific requirements of the application. Each type of sprocket gear offers unique advantages and is tailored to meet the needs of different industries and machinery.
editor by Dream 2024-05-07
China Custom Automatic Transmission Conveyor Gearbox Parts Roller Chains Conveyor Chain Driving Chain Gear Travelling Belt Sprocket Grate Motorcycle Transmission Gear
Product Description
SPROCKET 1/2'' X 5/16'' 08B SERIES SPROCKETS
For Chain Acc.to DIN8187 ISO/R 606 | |||||
Tooth Radius r3 | 13.0mm | ||||
Radius Width C | 1.3mm | ||||
Tooth Width b1 | 7.0mm | ||||
Tooth Width B1 | 7.2mm | ||||
Tooth Width B2 | 21.0mm | ||||
Tooth Width B3 | 34.9mm | ||||
08B SERIES ROLLER CHAINS | |||||
Pitch | 12.7 mm | ||||
Internal Width | 7.75 mm | ||||
Roller Diameter | 8.51 mm |
Z | de | dp | SIMPLEX | DUPLEX | TRIPLEX |
D1 | D2 | D3 | |||
8 | 37.2 | 33.18 | 8 | 10 | 10 |
9 | 41.0 | 37.13 | 8 | 10 | 10 |
10 | 45.2 | 41.10 | 8 | 10 | 10 |
11 | 48.7 | 45.07 | 10 | 10 | 12 |
12 | 53.0 | 49.07 | 10 | 10 | 12 |
13 | 57.4 | 53.06 | 10 | 10 | 12 |
14 | 61.8 | 57.07 | 10 | 10 | 12 |
15 | 65.5 | 61.09 | 10 | 10 | 12 |
16 | 69.5 | 65.10 | 10 | 12 | 16 |
17 | 73.6 | 69.11 | 10 | 12 | 16 |
18 | 77.8 | 73.14 | 10 | 12 | 16 |
19 | 81.7 | 77.16 | 10 | 12 | 16 |
20 | 85.8 | 81.19 | 10 | 12 | 16 |
21 | 89.7 | 85.22 | 12 | 16 | 16 |
22 | 93.8 | 89.24 | 12 | 16 | 16 |
23 | 98.2 | 93.27 | 12 | 16 | 16 |
24 | 101.8 | 97.29 | 12 | 16 | 16 |
25 | 105.8 | 101.33 | 12 | 16 | 16 |
26 | 110.0 | 105.36 | 16 | 16 | 16 |
27 | 114.0 | 109.40 | 16 | 16 | 16 |
28 | 118.0 | 113.42 | 16 | 16 | 16 |
29 | 122.0 | 117.46 | 16 | 16 | 16 |
30 | 126.1 | 121.50 | 16 | 16 | 16 |
31 | 130.2 | 125.54 | 16 | 16 | 20 |
32 | 134.3 | 129.56 | 16 | 16 | 20 |
33 | 138.4 | 133.60 | 16 | 16 | 20 |
34 | 142.6 | 137.64 | 16 | 16 | 20 |
35 | 146.7 | 141.68 | 16 | 16 | 20 |
36 | 151.0 | 145.72 | 16 | 20 | 20 |
37 | 154.6 | 149.76 | 16 | 20 | 20 |
38 | 158.6 | 153.80 | 16 | 20 | 20 |
39 | 162.7 | 157.83 | 16 | 20 | 20 |
40 | 166.8 | 161.87 | 16 | 20 | 20 |
41 | 171.4 | 165.91 | 20 | 20 | 25 |
42 | 175.4 | 169.94 | 20 | 20 | 25 |
43 | 179.7 | 173.98 | 20 | 20 | 25 |
44 | 183.8 | 178.02 | 20 | 20 | 25 |
45 | 188.0 | 182.07 | 20 | 20 | 25 |
46 | 192.1 | 186.10 | 20 | 20 | 25 |
47 | 196.2 | 190.14 | 20 | 20 | 25 |
48 | 200.3 | 194.18 | 20 | 20 | 25 |
49 | 204.3 | 198.22 | 20 | 20 | 25 |
50 | 208.3 | 202.26 | 20 | 20 | 25 |
51 | 212.1 | 206.30 | 20 | 25 | 25 |
52 | 216.1 | 210.34 | 20 | 25 | 25 |
53 | 220.2 | 214.37 | 20 | 25 | 25 |
54 | 224.1 | 218.43 | 20 | 25 | 25 |
55 | 228.1 | 222.46 | 20 | 25 | 25 |
56 | 232.2 | 226.50 | 20 | 25 | 25 |
57 | 236.4 | 230.54 | 20 | 25 | 25 |
58 | 240.5 | 234.58 | 20 | 25 | 25 |
59 | 244.5 | 238.62 | 20 | 25 | 25 |
60 | 248.6 | 242.66 | 20 | 25 | 25 |
62 | 256.9 | 250.74 | 25 | 25 | 25 |
64 | 265.1 | 258.82 | 25 | 25 | 25 |
65 | 269.0 | 262.86 | 25 | 25 | 25 |
66 | 273.0 | 266.91 | 25 | 25 | 25 |
68 | 281.0 | 274.99 | 25 | 25 | 25 |
70 | 289.0 | 283.07 | 25 | 25 | 25 |
72 | 297.2 | 291.15 | 25 | 25 | 25 |
75 | 309.2 | 303.28 | 25 | 25 | 25 |
76 | 313.2 | 307.32 | 25 | 25 | 25 |
78 | 321.4 | 315.40 | 25 | 25 | 25 |
80 | 329.4 | 323.49 | 25 | 25 | 25 |
85 | 349.0 | 343.69 | 25 | 25 | 25 |
90 | 369.9 | 363.90 | 25 | 25 | 25 |
95 | 390.1 | 384.11 | 25 | 25 | 25 |
100 | 410.3 | 404.32 | 25 | 25 | 25 |
110 | 450.7 | 444.74 | 25 | 25 | 25 |
114 | 466.9 | 460.91 | 25 | 25 | 25 |
120 | 491.2 | 485.16 | 25 | 25 | 25 |
125 | 511.3 | 505.37 | 25 | 25 | 25 |
BASIC INFO.
Type: |
Simplex, Duplex, Triplex |
Sprocket Model: |
3/8",1/2",5/8",3/4",1",1.25",1.50",1.75",2.00",2.25",2.00",2.25",2.50", 3" |
Teeth Number: |
9-100 |
Standard: |
ANSI , JIS, DIN, ISO |
Material: |
1571, 1045, SS304 , SS316; As Per User Request. |
Performance Treatment: |
Carburizing, High Frequency Treatment, Hardening and Tempering, Nitriding |
Surface Treatment: |
Black of Oxidation, Zincing, Nickelage. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc |
Design criterion | ISO DIN ANSI & Customer Drawings |
Application | Industrial transmission equipment |
Package | Wooden Case / Container and pallet, or made-to-order |
Certification: |
ISO9001 SGS |
Quality Inspection: |
Self-check and Final-check |
Sample: |
ODM&OEM, Trial Order Available and Welcome |
Advantage | Quality first, Service first, Competitive price, Fast delivery |
Delivery Time | 10 days for samples. 15 days for official order. |
INSTALLATION AND USING
The chain spocket, as a drive or deflection for chains, has pockets to hold the chain links with a D-profile cross section with flat side surfaces parallel to the centre plane of the chain links, and outer surfaces at right angles to the chain link centre plane. The chain links are pressed firmly against the outer surfaces and each of the side surfaces by the angled laying surfaces at the base of the pockets, and also the support surfaces of the wheel body together with the end sides of the webs formed by the leading and trailing walls of the pocket.
NOTICE
When fitting new chainwheels it is very important that a new chain is fitted at the same time, and vice versa. Using an old chain with new sprockets, or a new chain with old sprockets will cause rapid wear.
It is important if you are installing the chainwheels yourself to have the factory service manual specific to your model. Our chainwheels are made to be a direct replacement for your OEM chainwheels and as such, the installation should be performed according to your models service manual.
During use a chain will stretch (i.e. the pins will wear causing extension of the chain). Using a chain which has been stretched more than the above maximum allowance causes the chain to ride up the teeth of the sprocket. This causes damage to the tips of the chainwheels teeth, as the force transmitted by the chain is transmitted entirely through the top of the tooth, rather than the whole tooth. This results in severe wearing of the chainwheel.
FOR CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
---|---|---|---|---|
25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
---|---|---|---|
1⁄4 | 2⁄8 | 25 | 1⁄8 |
3⁄8 | 3⁄8 | 35 | 3⁄16 |
1⁄2 | 4⁄8 | 41 | 1⁄4 |
1⁄2 | 4⁄8 | 40 | 5⁄16 |
5⁄8 | 5⁄8 | 50 | 3⁄8 |
3⁄4 | 6⁄8 | 60 | 1⁄2 |
1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An "H" following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, "10 speed chain". Hub gear or single speed bicycles use 1/2" x 1/8" chains, where 1/8" refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CZPT Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CZPT range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Standard Or Nonstandard: | Nonstandard |
---|---|
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can sprocket gears be used for heavy-duty applications in industrial machinery?
Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:
1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.
2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.
3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.
4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.
5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.
6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.
7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.
Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.
It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.
How do I identify the signs of wear and tear in a sprocket gear?
Regular inspection of sprocket gears is essential to identify signs of wear and tear early on and prevent potential issues that could lead to system failure or reduced performance. Here are some common signs to look for when inspecting sprocket gears:
1. Tooth Wear: Examine the teeth of the sprocket for signs of wear. Wear can manifest as rounding of the tooth profile or a reduction in tooth height. Excessive wear can lead to poor engagement with the chain, resulting in chain skipping and decreased efficiency.
2. Surface Damage: Check the surface of the sprocket teeth for any signs of chipping, cracking, or pitting. Surface damage can occur due to foreign particles, misalignment, or inadequate lubrication.
3. Chain Stretch: Measure the chain's length to check for elongation or stretch. A stretched chain can cause uneven wear on the sprocket teeth and affect the overall performance of the system.
4. Looseness: Inspect the sprocket for any signs of looseness or play. A loose sprocket can lead to noise, vibration, and premature wear of both the sprocket and the chain.
5. Corrosion: If the sprocket is exposed to corrosive environments, check for signs of rust or corrosion. Corrosion can weaken the sprocket and reduce its load-carrying capacity.
6. Lubrication: Evaluate the condition of the lubricant and ensure the sprocket is adequately lubricated. Insufficient lubrication can accelerate wear and cause friction-related issues.
Regular maintenance and lubrication can help extend the life of sprocket gears and prevent premature wear. If any signs of wear and tear are detected during the inspection, it is crucial to address the issue promptly. Depending on the severity of the wear, repair or replacement of the sprocket gear may be necessary to ensure the proper functioning and safety of the system.
Are there any eco-friendly materials used in manufacturing sprocket gears?
Yes, there are eco-friendly materials used in manufacturing sprocket gears. As industries increasingly prioritize sustainability and environmental consciousness, manufacturers have developed alternative materials that reduce the ecological impact of sprocket gear production. Some eco-friendly materials commonly used in sprocket gear manufacturing include:
- Bio-Based Plastics: Certain sprocket gears are now made from bio-based plastics, which are derived from renewable resources like plant-based polymers. These plastics offer similar performance to traditional materials while being more sustainable and biodegradable.
- Recycled Metals: Sprocket gears can be manufactured using recycled metals, such as recycled steel or aluminum. Recycling metals helps conserve natural resources and reduces energy consumption during the manufacturing process.
- Biodegradable Lubricants: While not a direct material for sprocket gears, using biodegradable lubricants for sprocket gear systems can contribute to environmental sustainability. These lubricants break down more easily in the environment, reducing pollution risks.
- Composite Materials: Composite materials that combine natural fibers with resins or polymers are being explored for sprocket gear applications. These composites can be more eco-friendly due to their renewable content.
It's important to note that the specific materials used in sprocket gear manufacturing may vary depending on the application, load requirements, and environmental conditions. Manufacturers and end-users should consider factors like performance, durability, and cost-effectiveness alongside the eco-friendliness of the materials when choosing the right sprocket gear for their needs.
editor by Dream 2024-05-03
China wholesaler Customized Gear Rack Bevel Gear Sprocket Chain Coupling Worm Synchronous Gear Brass Worm Wheels Gear for Transmission Parts
Product Description
Item:Customized gear rack bevel gear sprocket chain coupling worm synchronous gear Brass Worm Wheels Gear for Transmission Parts
1. High degree of automation and high production efficiency;
2. Strong adaptability to CNC machining objects. When changing the processing object, in addition to replacing and solving the blank clamping mode, it only needs to be reprogrammed;
3. High machining precision and stable quality. The machining dimensional accuracy is between 0.005 ~ 0.01 mm, which is not affected by the complexity of parts;
Parameter :
Item | Customized gear rack bevel gear sprocket chain coupling worm synchronous gear Brass Worm Wheels Gear for Transmission Parts |
Weight | Customized |
Dimension | Customized |
Material | Aluminum alloy(6063 T5,6061,5052,7075,1060...),Stainless steel(316L,304,303...),Copper,Brass,Bronze,Carbon steel,PET,POM,Nylon... |
Machined Technology | 3,4,5 Axis CNC Machining,CNC Milling,CNC Turning,Laser Cutting,Die Casting,Cold forging,Aluminum Extrusion,Sheet Metal Fabrication,Stamping,Welding,Friction Stir Welding,Assembling. |
Surface Treatment | Anodizing,Painting,Powder Coating,electrophoresis,Passivation,Sand Blasting,Plating,Blackening,Polishing... |
Tolerance | ±0.01MM |
Application | Electronic products body ,Telecom Chasis,Cover,aerospace structure parts,heat sink,aluminum cooling plate,gear&shaft,bearing,high speed feed through,other OEM/ODM customized machining parts |
Our advantage:
1. Experienced engineering team;
2. Full process QC inspection, complete quality system before, during and after processing;
3. Efficient and rapid response, benign interaction between business and production, and accurately grasp customer requirements;
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Gear Position: | External Gear |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Can sprocket gears be customized for specific machinery or equipment?
Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:
1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.
2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application's operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.
3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.
4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.
5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.
6. Special Coatings or Treatments: Depending on the application's environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.
7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment's safety and performance.
By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.
What are the load-carrying capacities of different sprocket gear configurations?
Load-carrying capacity is a critical factor to consider when selecting a sprocket gear configuration for a specific application. The load-carrying capacity of a sprocket gear depends on various factors, including the material and design of the sprocket, the size and number of teeth, and the type of chain used in conjunction with the sprocket.
Here are some factors that influence the load-carrying capacities of different sprocket gear configurations:
1. Material: The choice of material significantly impacts the load-carrying capacity of the sprocket gear. High-strength materials, such as hardened steel or alloy materials, are often used for heavy-duty applications, as they can withstand higher loads without deformation or failure.
2. Number of Teeth: Sprocket gears with more teeth typically distribute the load over a larger surface area, which can improve their load-carrying capacity. However, an increase in the number of teeth may also lead to higher friction losses in the system.
3. Tooth Profile: The shape of the sprocket gear teeth, such as standard or modified tooth profiles, can affect the load distribution and efficiency of the gear system.
4. Chain Type: The type of chain used with the sprocket gear is crucial in determining the overall load-carrying capacity of the system. Different chain designs, such as roller chains or silent chains, have varying load-carrying capabilities.
It is essential to consult the manufacturer's specifications and engineering data when determining the load-carrying capacity of a particular sprocket gear configuration. Additionally, factors like the speed of operation, environmental conditions, and duty cycle should also be considered to ensure the sprocket gear is appropriately sized for the application.
In heavy-duty and high-load applications, engineers often conduct detailed calculations and simulations to ensure the sprocket gear system can handle the required loads safely and reliably. Proper maintenance and periodic inspections are essential to preserve the load-carrying capacity and extend the life of the sprocket gear system.
What are the advantages of using a sprocket gear over other types of gears?
Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:
- Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
- High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
- Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
- Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
- Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
- High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
- Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
- Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
- Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.
While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.
editor by Dream 2024-04-26
China wholesaler Auto Car Parts Timing Chain Kit Parts Fuel Pump Sprocket Gear for CZPT Transit V348 Ranger Bk3q-9p919-Ad DC1q -9p919-AA 1717658 1430792
Product Description
Product Description
Product Name | Timing chain kit parts fuel pump sprocket gear | Brand | FOMOCO |
Car Model | FORD TRANSIT V348 RANGER | Application | Engine parts |
OEM | 1717658/143571/BK3Q-9P919-AD/ DC1Q-9P919-AA |
Quality | Original |
Size | G.W. |
Detailed Photos
Certifications
Company Profile
Packaging & Shipping
Our Advantages
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | 12 Months |
---|---|
Warranty: | 12 Months |
Certification: | CCC |
Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do I calculate the required torque for a sprocket gear setup?
Calculating the required torque for a sprocket gear setup involves considering several factors that influence the torque demand in the system. Here's a step-by-step guide on how to calculate the required torque:
Step 1: Determine the Load: Identify the load or resistance that the sprocket gear setup needs to overcome. This could be the weight of the object being lifted, the force required to move a conveyor belt, or any other application-specific load.
Step 2: Calculate the Torque to Overcome Friction: The sprocket gear system experiences friction losses that must be accounted for in the torque calculation. Frictional torque can be estimated based on the type of bearings used, lubrication, and other factors.
Step 3: Account for Efficiency: No mechanical system is 100% efficient, and some power will be lost due to factors like friction and heat. Take the system's efficiency into account when calculating the required torque.
Step 4: Determine Speed and Angular Velocity: The speed at which the sprocket gear system operates and the angular velocity of the driven sprocket are essential for torque calculation.
Step 5: Use the Torque Calculation Formula: The torque (T) required to drive the sprocket gear system can be calculated using the formula:
T = (Load × Distance) ÷ (2π × Speed)
Where:
Load = Load or resistance on the system (in Newtons, N)
Distance = Radius or effective radius of the driven sprocket (in meters, m)
Speed = Angular speed of the driven sprocket (in radians per second, rad/s)
Step 6: Apply Safety Factor: In real-world applications, it's essential to apply a safety factor to the calculated torque to account for unexpected overloads or variations in the system's performance.
Step 7: Select the Motor or Power Source: Once you have the calculated required torque, choose a motor or power source that can deliver the necessary torque while considering factors like the motor's torque-speed curve and duty cycle.
Keep in mind that sprocket gear systems might have multiple stages with different gear ratios, so the torque calculation might vary for each stage. Additionally, consult with a mechanical engineer or specialist for critical applications or complex setups to ensure accurate torque calculations.
Can sprocket gears be used in precision motion control systems?
Yes, sprocket gears can be used in precision motion control systems, but there are some considerations to keep in mind. Precision motion control systems require high accuracy, repeatability, and low backlash to achieve precise positioning and movement. Sprocket gears can meet these requirements under certain conditions:
1. Quality Manufacturing: To ensure precision, sprocket gears used in motion control systems must be of high quality and precision-manufactured. They should have accurate tooth profiles and minimal manufacturing defects.
2. Tight Tolerances: Precision motion control systems require sprocket gears with tight tolerances to minimize variations in tooth engagement. This ensures consistent motion and positioning.
3. Low Backlash: Backlash is the amount of clearance between engaged teeth, and it can cause positioning errors in motion control systems. High-quality sprocket gears with proper installation and alignment can help reduce backlash.
4. Proper Lubrication: Lubrication is critical for reducing friction and wear in precision motion control systems. Using the right lubricant in the right amount is essential for smooth and accurate operation.
5. Alignment and Maintenance: Proper alignment during installation and regular maintenance are crucial for preserving the precision of the sprocket gear system. Misalignment or wear can compromise the system's accuracy.
It's important to select sprocket gears that match the specific requirements of the motion control application. While sprocket gears can work well in precision motion control systems, some applications may benefit from other types of gearing systems, such as gear racks or timing belts, depending on the complexity and demands of the motion control task.
Before integrating sprocket gears into a precision motion control system, it's advisable to consult with engineers or experts familiar with both the application's requirements and the capabilities of sprocket gear systems. This will ensure that the selected gearing solution is optimized for precision and reliability in the motion control application.
Can you explain the working principle of a sprocket gear transmission?
A sprocket gear transmission is a type of power transmission system that uses sprockets and a chain or a belt to transfer rotational motion and power between two or more shafts. The working principle of a sprocket gear transmission involves the following key steps:
- Input Shaft: The power input is provided to one of the sprockets, which is mounted on an input shaft. This can be a motor, engine, or any other rotational power source.
- Teeth Engagement: The sprockets have evenly spaced teeth that engage with the links of the chain or the teeth of the belt. As the input shaft rotates, it drives the chain or belt by engaging with these teeth.
- Chain or Belt Movement: As the input shaft rotates, it causes the chain or belt to move along the sprockets. The chain or belt wraps around the circumference of the sprockets, and the teeth of the sprockets mesh with the links of the chain or the teeth of the belt.
- Output Shaft: On the other end of the chain or belt, there is another sprocket mounted on the output shaft. As the chain or belt moves and wraps around the output sprocket, it causes the output shaft to rotate.
- Power Transfer: The rotational motion and power from the input shaft are transferred to the output shaft through the chain or belt and the sprockets. The gear ratio between the input and output sprockets determines the speed and torque relationship between the two shafts.
Sprocket gear transmissions are widely used in various applications due to their efficiency, reliability, and ability to transmit power over long distances. They are commonly found in bicycles, motorcycles, industrial machinery, conveyor systems, and many other mechanical systems.
editor by CX 2024-04-13
China OEM Wholesale Car Spare Parts Auto Part Vvt Timing Sprocket Gear for CZPT Previa RAV4 Alphard Es350 Highlander Aurion Camry 2gr 13050-31170
Product Description
Product Description
Manufacturer Auto Spare Parts Car Suspension parts Electrical parts Body parts Engine parts and Accessories for CZPT Vios Yaris Corolla Fortuner Hilux CZPT Hiace LandCruiser Coster 4Runner Highlander Camry etc.
Specification:
Engine System Parts
Description | VVT Timing Sprocket Gear For Toyota Previa RAV4 Alphard ES350 Highlander Aurion Camry |
OEM Number | 13050-31170 |
Model | For CZPT 2GR |
Delivery Time | 1. 5-7days With Stock 2. 25-40days Mass Production |
Payment | T/T , Western Union , Paypal , L/C , Cash |
Shippment | DHL, Fedex,TNT,UPS, By Sea, By Air. |
Warranty | 12 Months |
Certificate | ISO9001,TS16949 |
Package | Standard |
please:
If you are unsure about this part fitting your vehicle then please send us your vehicle reg or full chassis number so we can check and be sure before purchasing.
feel free to contact us to get more information about the products or the price.
Welcome to Consult.
FAQ:
1.Where is your company? Which parts do you mainly sell?
Q:Our company is located in HangZhou,ZheJiang Province,Specilized in CZPT parts
2.How many kinds of products do you have?
A: We have more than 10000+ products for Engine/Suspension/Electrical/Body parts and accessories.
3.What's the Warranty?
A:Mainly 12 months.
4.What's the MOQ?
A:The MOQ corresponding to each product and it can be consulted.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
After-sales Service: | Yes |
---|---|
Certification: | TS16949 |
Warranty: | 12 Months |
Engine Type: | Gasoline |
Material: | Forged Steel |
Transport Package: | Neutral |
Samples: |
US$ 50/Set
1 Set(Min.Order) | |
---|
What safety precautions should be taken when working with sprocket gear assemblies?
Working with sprocket gear assemblies requires adherence to safety guidelines to prevent accidents and injuries. Here are the safety precautions that should be taken:
1. Proper Training: Ensure that all personnel involved in working with sprocket gear assemblies are adequately trained in handling and operating the equipment. Training should cover safety procedures, potential hazards, and proper use of tools.
2. Wear Personal Protective Equipment (PPE): Always wear appropriate PPE, including safety glasses, gloves, and steel-toed boots when working with sprocket gear assemblies. This will protect against any flying debris or accidental contact with moving parts.
3. Lockout/Tagout (LOTO): Before performing any maintenance or inspection on sprocket gear assemblies, follow lockout/tagout procedures to isolate the equipment from its power source. This prevents accidental startup while someone is working on or near the gears.
4. Guarding: Ensure that all sprocket gear assemblies are properly guarded to prevent access to moving parts. Guards should be in place and well-maintained at all times.
5. Inspect Gears Regularly: Regularly inspect sprocket gears for signs of wear, damage, or misalignment. Address any issues promptly to prevent potential hazards.
6. Avoid Loose Clothing and Jewelry: Avoid wearing loose clothing, jewelry, or anything that could get caught in the gears. Tie back long hair to prevent entanglement.
7. Use the Right Tools: Always use the correct tools for the job when working with sprocket gear assemblies. Using improper tools can cause damage to the gears or pose safety risks.
8. Keep the Work Area Clean: Maintain a clean work area around the sprocket gear assembly to prevent slips, trips, and falls. Remove any debris or obstructions that could cause accidents.
9. Monitor Operating Conditions: Keep an eye on the operating conditions of the sprocket gear assembly. If you notice any unusual noises, vibrations, or performance issues, shut down the equipment immediately for inspection and repair.
10. Follow Manufacturer's Instructions: Adhere to the manufacturer's guidelines and recommendations for the installation, operation, and maintenance of the sprocket gear assembly.
11. Stay Alert and Focused: Always remain attentive and focused when working with sprocket gear assemblies. Avoid distractions to prevent accidents.
12. Seek Professional Help: If you are unsure about any aspect of working with sprocket gear assemblies, seek assistance from a qualified professional or supervisor.
By following these safety precautions, you can create a safer working environment and reduce the risk of accidents when dealing with sprocket gear assemblies.
How do I prevent chain elongation in a sprocket gear system?
Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:
1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain's components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer's guidelines for proper tensioning.
3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.
4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.
5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.
6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.
7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.
8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.
By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.
How do I calculate the gear ratio for a sprocket gear system?
Calculating the gear ratio for a sprocket gear system is essential for understanding how the rotational speed and torque are transmitted between the driving and driven sprockets. The gear ratio (GR) is a measure of the speed and torque multiplication or reduction between the two sprockets.
The gear ratio is determined by the ratio of the number of teeth on the driving sprocket (ND) to the number of teeth on the driven sprocket (NDR). The formula to calculate the gear ratio is as follows:
Gear Ratio (GR) = ND / NDR
Where:
- ND is the number of teeth on the driving sprocket.
- NDR is the number of teeth on the driven sprocket.
For example, if the driving sprocket has 20 teeth, and the driven sprocket has 40 teeth, the gear ratio would be:
GR = 20 / 40 = 0.5
In this example, the gear ratio is 0.5, which means the driven sprocket rotates at half the speed of the driving sprocket, but with twice the torque. This is a speed reduction gear ratio.
Conversely, if the driven sprocket had 20 teeth and the driving sprocket had 40 teeth, the gear ratio would be:
GR = 40 / 20 = 2
In this case, the gear ratio is 2, indicating a speed increase gear ratio. The driven sprocket would rotate twice as fast as the driving sprocket, but with half the torque.
Calculating the gear ratio is crucial for selecting the appropriate sprockets for a desired application. Gear ratios affect the output speed, torque, and overall performance of the mechanical system, so choosing the right gear ratio is essential for achieving the desired results.
editor by CX 2024-04-11
China wholesaler CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear
Product Description
Sprocket Rim
Material: 40Mn
Technology: Forging or Casting
Finish: Smooth
Hardness: HRC50-60
Deepth: 4mm-10mm
Heat treatment: Quenching
Dimensions: International Standard
Port: HangZhou
Supply Ability: 100000 Piece/Pieces per Month can improve
Packaging Detail: Wooden case/pallet
Delivery Detail: 10-20 days after the payment
Certificate: ISO9002
Warranty time: 6 months
Service: OEM and after-sale service
Our manufacturer can supply the Model below:
Komatsu:
PC40-7 PC60-5-6-7 PC75 PC100-3-5 PC120-5 PC130 PC200-2-3-4-5-6-7-8 PC220-1-3-5 PC230 PC240 PC300-1-5-6-7 PC400-1-3-5
Hitachi:
EX40 EX55 ZX55 EX55-5B EX60-2-3 EX70(ZX70) EX100M EX100-1-2-3-5 EX120 EX150 EX160 EX200-1-2-3-5 ZX200 ZX210 EX220 ZX230 EX300-1-2-3-5 EX330 EX400 UH08 UH07 UH10 UH14
Sumitomo:
SH60 SH65 SH100 SH120-A3 SH120 SH200 SH220-1-5 SH260 SH280 SH300-1-2-3 SH340 SH580-5 S25 S35 S120 S160 S250 S260 S265F2 S280 S280F2 S280FA
Kobelco:
SK30 SK40 SK60 SK100 SK120 SK200-1-6 SK220-1-3 SK230-3-6 SK300 SK320 SK07-1-2-7 SK07N2 SK09
Caterpillar:
E70 E110 E120B E180 E200B E240 E300B E307 CAT311 CAT312 E320 E325 E330 E450 MS180
Daewoo:
DH55 DH60 DH70 DH80 DH150 DH150W DH175 DH200 DH210 DH215-7-9 DH220-3-5-7 DH225 DH255 DH258 DH280 DH300 DH320 DH330 DH340 DH370 DH400
Kato:
HD250 HD250SE HD400 HD450 HD500 HD510 HD550 HD550SE HD650 HD700 HD770 HD800 HD1250 HD1430
Hyundai:
R55 R60-5-7-9 R80 R110 R130-1-2-7 R150 R190 R200-1-2 R210 R215 R220 R225-7 R265 R290 R305 R455
Volvo:
EC55B EC60C EC140B EC200B EC210B EC240B EC290B EC360B EC460B EC550
Bulldozer:
D20 D31 D50 D60 D65 D30 D40 D60-3 D6B D5 D80 D85 D3C D4C D4D D75 D80A-7 D4E D4H-1 D31-15 D31-18 D50-15 D50-16 D6D D5H D8N D9N D155 D31 D355 D10
HangZhou Fortune Machinery Co., Ltd. is 1 of main manufacturers and exporters of undercarriage parts for excavators and bulldozers for more than 10 years in China. Its factory is located at HangZhou City of ZheJiang Province, very near HangZhou Port with a very convenient transportation.
HangZhou Fortune Machinery mainly supply undercarriage replacement parts such as track rollers, top rollers, sprockets, segments, idler assy, track link assy, track shoe, bucket, bucket teeth, bucket link, I link, cutting side, end bits, bushings pins, bolts and nuts for excavators and bulldozers. Its products are applicable for most famous makes such as Komatsu, Hitachi, Caterpillar, Kobelco, Kato, Daewoo, Hyundai, CZPT and so on. Most products are exported to European, Southeast Asia, Middle East, South America etc.
With the principal "Good quality and Best services at reasonable prices", we strive to continually improve our production technique to provide better products at better prices. We cordially welcome the customers from all over the world to consult and visit, on the basis of mutual benefit and creat refulgence together.
BRAND | ||||||||
KOMATSU | PC30 | PC40 | PC45 | PC60 | PC75 | PC100 | PC120 | PC200 |
EXCAVATOR | PC220 | PC300 | PC350 | PC400 | ||||
CATERPILLAR | E70B | E110 | E120 | E200B | E307 | E311 | E312 | E320 |
EXCAVATOR | E322 | E325 | E300B | E330 | ||||
KOMATSU | D20 | D21 | D30 | D31 | D37 | D40 | D50 | D60 |
BULLDOZER | D63 | D65 | D80 | D85 | D135 | D155 | D355 | D375 |
CATERPILLAR | D3C | D3D | D4 | D4C | D4D | D4E | D5 | D5H |
BULLDOZER | D6 | D6C | D6D | D6H | D7E | D7G | D8N | D9N |
HITACHI | EX30 | EX40 | EX60 | EX100 | EX120 | EX200 | EX220 | EX300 |
EX400 | ZAX200 | ZX330 | ZX350 | UH07 | UH081 | UH083 | ||
DAEWOO | DH55 | DH200 | DH220 | DH280 | DH300 | DH320 | ||
HYUNDAI | R55 | R110 | R130 | R150 | R200 | R210 | R250 | R290 |
KEBELCO | SK60 | SK100 | SK120 | SK200 | SK220 | SK300 | K904 | K907 |
MITSUBISHI | MS110 | MS120 | MS140 | MS180 | ||||
KATO | HD140 | HD250 | HD400 | HD550 | HD700 | HD850 | HD900 | HD1220 |
SAMSUNG H.I. | MX8 | SE200 | SE210 | SE280 | MX292 | SE350 | ||
SUMITOMO | SH70 | SH100 | SH120 | SH160 | SH200 | SH280 | SH300 | SH340 |
Contact us:
HangZhou Fortune Machinery Co., Ltd.
Contact person:James
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Crawler |
---|---|
Application: | Excavator |
Certification: | CE, ISO9001: 2000 |
Condition: | New |
Material: | 40mn |
Hardness: | HRC50--55 |
Customization: |
Available
| Customized Request |
---|
What are the differences between chain sprockets and sprocket gears?
Chain Sprockets and Sprocket Gears are both integral components of mechanical power transmission systems, but they have some key differences in terms of their design, application, and mode of operation.
Chain Sprockets:
Chain sprockets are toothed wheels with evenly spaced teeth or cogs that mesh with the links of a roller chain. They are primarily used in chain and sprocket systems to transfer rotational motion and torque between two parallel shafts. The teeth of chain sprockets are designed to fit precisely with the chain, ensuring smooth and efficient power transmission.
Key features of chain sprockets:
- Designed for use with roller chains.
- Transfer motion between parallel shafts.
- Teeth mesh with the links of the chain.
- Used in various applications, including bicycles, motorcycles, conveyors, and industrial machinery.
Sprocket Gears:
Sprocket gears, on the other hand, are toothed wheels with teeth that mesh with the links of a toothed belt or chain. They are part of belt drive systems and chain drive systems, transferring motion and power between non-parallel shafts. Sprocket gears are commonly used in applications where a longer distance separates the driving and driven shafts.
Key features of sprocket gears:
- Designed for use with toothed belts or chains.
- Transfer motion between non-parallel shafts.
- Teeth mesh with the links of the belt or chain.
- Used in applications like internal combustion engines, washing machines, and industrial machinery.
Main Differences:
- Design: Chain sprockets have teeth that mesh with the links of a roller chain, while sprocket gears have teeth that mesh with the links of a toothed belt or chain.
- Application: Chain sprockets are used in chain drive systems for parallel shafts, while sprocket gears are used in belt drive and chain drive systems for non-parallel shafts.
- Shaft Orientation: Chain sprockets work with parallel shafts, while sprocket gears accommodate non-parallel shafts.
- Power Transmission: Both are used for power transmission but in different configurations and applications.
Ultimately, the choice between chain sprockets and sprocket gears depends on the specific mechanical system's requirements, shaft orientation, and the type of power transmission needed.
Can sprocket gears be used in robotics and automation?
Yes, sprocket gears are commonly used in robotics and automation applications due to their versatility, efficiency, and ability to transmit power between parallel shafts. They offer several advantages that make them suitable for various robotic and automation systems:
1. Power Transmission: Sprocket gears are excellent for power transmission in robotics and automation. They allow precise control over the motion and speed of robotic components, making them ideal for tasks that require accurate positioning and timing.
2. High Efficiency: The meshing of teeth between the sprocket gear and the chain results in minimal friction, providing high mechanical efficiency. This is crucial for energy-efficient operation, especially in battery-powered robots or automation systems.
3. Compact Design: Sprocket gear systems are compact and can be integrated into the limited space of robotic joints and other mechanisms. They offer a lightweight solution without compromising strength and durability.
4. Low Noise: When properly lubricated and maintained, sprocket gears produce minimal noise during operation, contributing to quieter robotic and automation systems.
5. High Load-Carrying Capacity: Sprocket gears can handle significant loads, making them suitable for various robotic applications, including heavy lifting, material handling, and industrial automation.
6. Precise Positioning: Sprocket gears enable accurate positioning, which is essential in tasks that require repetitive and precise movements, such as pick-and-place operations and assembly tasks.
7. Easy Customization: Sprocket gears are available in various sizes, types, and materials, allowing for easy customization to meet specific robotic and automation requirements.
8. Reliability: With proper maintenance, sprocket gear systems can provide long-lasting and reliable performance, reducing downtime and maintenance costs in robotic and automation applications.
Overall, sprocket gears play a vital role in the design and operation of robotic systems, enabling precise motion control, high efficiency, and reliable power transmission. Their versatility makes them a popular choice in a wide range of robotic and automation applications across industries.
Can sprocket gears be used in high-temperature environments?
Yes, sprocket gears can be used in high-temperature environments, but the selection of materials and lubricants is crucial to ensure their proper functioning and longevity.
High-temperature environments can pose several challenges to sprocket gears, including:
- Material Integrity: Sprocket gears must be made from materials that can withstand the elevated temperatures without losing their mechanical properties. Standard carbon steels may not be suitable for high-temperature applications as they can undergo thermal degradation.
- Lubrication: The lubricants used for sprocket gears in high-temperature environments should have a high temperature resistance to maintain proper lubrication and prevent wear. Conventional lubricants may break down or evaporate at high temperatures.
- Thermal Expansion: High temperatures can cause materials to expand, which may affect the clearances and tolerances between the sprocket gear teeth and other components, leading to misalignment or binding issues.
To address these challenges, sprocket gears in high-temperature environments are typically made from heat-resistant materials, such as alloy steels or stainless steels. These materials can retain their mechanical strength and resist deformation at elevated temperatures.
Additionally, special high-temperature lubricants, such as synthetic oils or greases, are used to ensure adequate lubrication and reduce friction and wear in the sprocket gear system.
Proper design considerations are essential when using sprocket gears in high-temperature environments. Engineers must account for thermal expansion effects and provide sufficient clearances to accommodate the temperature-induced dimensional changes.
In summary, with the right choice of materials, lubricants, and design considerations, sprocket gears can effectively and reliably operate in high-temperature environments, making them suitable for various industrial applications where elevated temperatures are encountered.
editor by CX 2024-03-30
China Professional Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket
Product Description
We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours
Precision Parts Display
Click Here Get More Information
Our Advantages
Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc
Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc
Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance
Surface Treatment
Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
Clear Anodized | Polishing | Zinc Plating | Nickel Plating |
Color Anodized | Passivating | Oxide black | chrome plating |
Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black |
Chemical Film | Laser engraving | Chrome Plating | Oxide black |
Brushing | Electrophoresis black | Carburized | Powder coated |
Polishing | Oxide black | Heat treatment |
Machining Workshop
Production Process
Quality Guarantee
Click Here Get Free Quotation
Application industry
CNC Machining Parts Can Be Used in Many Industry
Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc
Areospace
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts
Auto&Motorcycle
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts
Energy
Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc
Robotics
Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing
Medical Industry
Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts
Home Appliances
Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers
Certifications
FAQ
Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.
Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(",").forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments |
---|---|
Hardness: | Soft Tooth Surface |
Gear Position: | External Gear |
Manufacturing Method: | Machining,Milling,Stamping,Laser Cutting,etc |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What are the noise and vibration levels associated with sprocket gear systems?
The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:
1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.
2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.
3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.
4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.
5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.
6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.
7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.
8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.
9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.
Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.
How do I calculate the pitch circle diameter for a sprocket gear system?
Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you'll need to know the number of teeth on the sprocket and the pitch diameter.
Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as 'N'.
Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:
PD = N / (DP * π)
Where:
PD = Pitch Diameter
N = Number of Teeth
DP = Diametral Pitch (teeth per inch)
π (Pi) = 3.14159 (approximately)
Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:
PCD = PD * cos(180° / N)
Where:
PCD = Pitch Circle Diameter
PD = Pitch Diameter (calculated in Step 2)
N = Number of Teeth
The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.
Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.
What are the advantages of using a sprocket gear over other types of gears?
Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:
- Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
- High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
- Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
- Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
- Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
- High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
- Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
- Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
- Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.
While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.
editor by CX 2024-01-15
China best Wholesale Car Spare Parts Auto Part Vvt Timing Sprocket Gear for CZPT Highlander Camry RAV4 Siena Zelas Rx270 Es250 1ar 13050-36010
Product Description
Product Description
Manufacturer Auto Spare Parts Car Suspension parts Electrical parts Body parts Engine parts and Accessories for CZPT Vios Yaris Corolla Fortuner Hilux CZPT Hiace LandCruiser Coster 4Runner Highlander Camry etc.
Specification:
Engine System Parts
Description | VVT Timing Sprocket Gear For Toyota Highlander Camry RAV4 Siena Zelas RX270 ES250 |
OEM Number | 13050-36571 13050-36011 |
Model | For CZPT 1AR |
Delivery Time | 1. 5-7days With Stock 2. 25-40days Mass Production |
Payment | T/T , Western Union , Paypal , L/C , Cash |
Shippment | DHL, Fedex,TNT,UPS, By Sea, By Air. |
Warranty | 12 Months |
Certificate | ISO9001,TS16949 |
Package | Standard |
please:
If you are unsure about this part fitting your vehicle then please send us your vehicle reg or full chassis number so we can check and be sure before purchasing.
feel free to contact us to get more information about the products or the price.
Welcome to Consult.
FAQ:
1.Where is your company? Which parts do you mainly sell?
Q:Our company is located in HangZhou,ZheJiang Province,Specilized in CZPT parts
2.How many kinds of products do you have?
A: We have more than 10000+ products for Engine/Suspension/Electrical/Body parts and accessories.
3.What's the Warranty?
A:Mainly 12 months.
4.What's the MOQ?
A:The MOQ corresponding to each product and it can be consulted.
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After-sales Service: | Yes |
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Certification: | TS16949 |
Warranty: | 12 Months |
Engine Type: | Gasoline |
Material: | Forged Steel |
Transport Package: | Neutral |
Samples: |
US$ 50/Set
1 Set(Min.Order) | |
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Can sprocket gears be used for heavy-duty applications in industrial machinery?
Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:
1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.
2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.
3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.
4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.
5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.
6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.
7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.
Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.
It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.
How do I extend the lifespan of sprocket gears?
Extending the lifespan of sprocket gears is crucial to ensure the long-term efficiency and reliability of mechanical systems where they are employed. Proper maintenance and care can significantly contribute to prolonging the lifespan of sprocket gears:
1. Lubrication: Regular and proper lubrication is essential to reduce friction and wear between the sprocket teeth and the chain. Use high-quality lubricants suitable for the specific application and follow the manufacturer's recommendations for lubrication intervals.
2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive wear on both the sprocket and the chain. Too much tension can cause premature wear, while too little tension can result in chain slippage and increased wear on the sprocket teeth.
3. Regular Inspection: Conduct routine visual inspections to check for signs of wear, damage, or misalignment. Detecting and addressing issues early can prevent further damage and extend the sprocket gear's lifespan.
4. Cleaning: Keep the sprocket gears clean and free from debris and contaminants that can accelerate wear. Regularly clean the sprocket and chain using appropriate cleaning agents and methods.
5. Proper Alignment: Ensure proper alignment between the sprocket gear and the chain to distribute the load evenly across the teeth. Misalignment can cause uneven wear and premature failure.
6. Material Selection: Choose high-quality sprocket gears made from durable and wear-resistant materials that are suitable for the application's specific operating conditions.
7. Avoid Overloading: Operating sprocket gears within their recommended load-carrying capacity helps prevent premature wear and failure.
8. Temperature Considerations: Be mindful of the operating temperature range of the sprocket gear material. Extreme temperatures can affect the material's properties and lead to accelerated wear.
9. Regular Maintenance: Establish a regular maintenance schedule to inspect, clean, and lubricate the sprocket gears. Replace any worn or damaged components promptly.
10. Proper Storage: Store spare sprocket gears in a clean, dry, and controlled environment to prevent corrosion or damage before installation.
By following these practices and paying attention to the sprocket gear's condition, you can extend its lifespan and optimize the performance of mechanical systems that rely on them.
How do I calculate the gear ratio for a sprocket gear system?
Calculating the gear ratio for a sprocket gear system is essential for understanding how the rotational speed and torque are transmitted between the driving and driven sprockets. The gear ratio (GR) is a measure of the speed and torque multiplication or reduction between the two sprockets.
The gear ratio is determined by the ratio of the number of teeth on the driving sprocket (ND) to the number of teeth on the driven sprocket (NDR). The formula to calculate the gear ratio is as follows:
Gear Ratio (GR) = ND / NDR
Where:
- ND is the number of teeth on the driving sprocket.
- NDR is the number of teeth on the driven sprocket.
For example, if the driving sprocket has 20 teeth, and the driven sprocket has 40 teeth, the gear ratio would be:
GR = 20 / 40 = 0.5
In this example, the gear ratio is 0.5, which means the driven sprocket rotates at half the speed of the driving sprocket, but with twice the torque. This is a speed reduction gear ratio.
Conversely, if the driven sprocket had 20 teeth and the driving sprocket had 40 teeth, the gear ratio would be:
GR = 40 / 20 = 2
In this case, the gear ratio is 2, indicating a speed increase gear ratio. The driven sprocket would rotate twice as fast as the driving sprocket, but with half the torque.
Calculating the gear ratio is crucial for selecting the appropriate sprockets for a desired application. Gear ratios affect the output speed, torque, and overall performance of the mechanical system, so choosing the right gear ratio is essential for achieving the desired results.
editor by CX 2023-12-27
China factory OE A2780501447 Car Engine System Spare Auto Parts Vvt Sprocket Gear Ar 7.4 Camshaft Adjuster for Mercedes Benz M276 New
Product Description
Product Description
Model No. | SJ-BZ19-VVT | Applicable Car Model | For Mercedes BENZ |
OEM No. | A2780501447 | Specification Engine model | M278(Old) |
Transport Package | Carton Package | Lead Time | 30 Days |
HS Code | 8708999990 | Production Capacity | 800000 Sits Per Year |
Company Profile
Our Factory was established in 2015,located in HangZhou City, ZHangZhoug province, near the ZheJiang port HangZhou port.
As a supplier of OEM&ODM, we specialized in the production of automotive timing engine system. Our main product is timing chain kit, including timing chain, timing guide, timing sprocket and timing tensioner. Our main market is Southeast Asia, Europe, North America and Middle East. We have auto parts industry experience over 8 years and individual sales department with 7 peoples for customer service. We are professional and responsible
Welcome to visit our factory!
Factory Workshop&Office
Exhibition Shows
FAQ
Q1.Can you customize and design as the clients' requirement?
A1: Yes,we can do OEM & ODM
Q2.How long is the warranty of your products?
A2: Normally 2 year or 24 months whichever occurs first.
Q3.Can you produce the products labeled with the client's brand?
A3: With the authorization of the brand, we can OEM for our clients.
Q4.Can i buy the products directly on the website without asking customer service ?
A4: The price of the products is for reference only. Please consult the customer service for details. The products without communication will not be delivered.
Q5.What payment terms do you accept?
A5: On T/T term 30% down payment is required in advance,and 70% balance shall be settled before shipment. We'll show you the photos of the products and packages before you pay the balance.
Q6.Delivery time?
A6: Standard hot-sell products are always in stock. The production period for Customizing products is 20-30 days depends on order quantity.
Standard Or Nonstandard: | Nonstandard |
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Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
Lead Time: | 30 Days After Advance Payment |
Transport Package: | Carton Package |
Trademark: | SJP |
Origin: | China |
Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
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What are the noise and vibration levels associated with sprocket gear systems?
The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:
1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.
2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.
3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.
4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.
5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.
6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.
7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.
8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.
9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.
Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.
Can sprocket gears be used in robotics and automation?
Yes, sprocket gears are commonly used in robotics and automation applications due to their versatility, efficiency, and ability to transmit power between parallel shafts. They offer several advantages that make them suitable for various robotic and automation systems:
1. Power Transmission: Sprocket gears are excellent for power transmission in robotics and automation. They allow precise control over the motion and speed of robotic components, making them ideal for tasks that require accurate positioning and timing.
2. High Efficiency: The meshing of teeth between the sprocket gear and the chain results in minimal friction, providing high mechanical efficiency. This is crucial for energy-efficient operation, especially in battery-powered robots or automation systems.
3. Compact Design: Sprocket gear systems are compact and can be integrated into the limited space of robotic joints and other mechanisms. They offer a lightweight solution without compromising strength and durability.
4. Low Noise: When properly lubricated and maintained, sprocket gears produce minimal noise during operation, contributing to quieter robotic and automation systems.
5. High Load-Carrying Capacity: Sprocket gears can handle significant loads, making them suitable for various robotic applications, including heavy lifting, material handling, and industrial automation.
6. Precise Positioning: Sprocket gears enable accurate positioning, which is essential in tasks that require repetitive and precise movements, such as pick-and-place operations and assembly tasks.
7. Easy Customization: Sprocket gears are available in various sizes, types, and materials, allowing for easy customization to meet specific robotic and automation requirements.
8. Reliability: With proper maintenance, sprocket gear systems can provide long-lasting and reliable performance, reducing downtime and maintenance costs in robotic and automation applications.
Overall, sprocket gears play a vital role in the design and operation of robotic systems, enabling precise motion control, high efficiency, and reliable power transmission. Their versatility makes them a popular choice in a wide range of robotic and automation applications across industries.
Can you explain the working principle of a sprocket gear transmission?
A sprocket gear transmission is a type of power transmission system that uses sprockets and a chain or a belt to transfer rotational motion and power between two or more shafts. The working principle of a sprocket gear transmission involves the following key steps:
- Input Shaft: The power input is provided to one of the sprockets, which is mounted on an input shaft. This can be a motor, engine, or any other rotational power source.
- Teeth Engagement: The sprockets have evenly spaced teeth that engage with the links of the chain or the teeth of the belt. As the input shaft rotates, it drives the chain or belt by engaging with these teeth.
- Chain or Belt Movement: As the input shaft rotates, it causes the chain or belt to move along the sprockets. The chain or belt wraps around the circumference of the sprockets, and the teeth of the sprockets mesh with the links of the chain or the teeth of the belt.
- Output Shaft: On the other end of the chain or belt, there is another sprocket mounted on the output shaft. As the chain or belt moves and wraps around the output sprocket, it causes the output shaft to rotate.
- Power Transfer: The rotational motion and power from the input shaft are transferred to the output shaft through the chain or belt and the sprockets. The gear ratio between the input and output sprockets determines the speed and torque relationship between the two shafts.
Sprocket gear transmissions are widely used in various applications due to their efficiency, reliability, and ability to transmit power over long distances. They are commonly found in bicycles, motorcycles, industrial machinery, conveyor systems, and many other mechanical systems.
editor by CX 2023-12-11