China Professional Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket

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We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours

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3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

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CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc

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+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

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ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
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CNC Machining Parts Can Be Used in Many Industry

Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc

 

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Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

 

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Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

 

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Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

 

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Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

 

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Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

 

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

 

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FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval. 
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining,Milling,Stamping,Laser Cutting,etc
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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sprocket gear

What are the noise and vibration levels associated with sprocket gear systems?

The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:

1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.

2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.

3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.

4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.

5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.

6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.

7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.

8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.

9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.

Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.

sprocket gear

How do I calculate the pitch circle diameter for a sprocket gear system?

Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you'll need to know the number of teeth on the sprocket and the pitch diameter.

Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as 'N'.

Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:

PD = N / (DP * π)

Where:

PD = Pitch Diameter

N = Number of Teeth

DP = Diametral Pitch (teeth per inch)

π (Pi) = 3.14159 (approximately)

Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:

PCD = PD * cos(180° / N)

Where:

PCD = Pitch Circle Diameter

PD = Pitch Diameter (calculated in Step 2)

N = Number of Teeth

The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.

Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.

sprocket gear

What are the advantages of using a sprocket gear over other types of gears?

Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:

  1. Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
  2. High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
  3. Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
  4. Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
  5. Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
  6. High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
  7. Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
  8. Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
  9. Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.

While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.

China Professional Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket  China Professional Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket
editor by CX 2024-01-15