China factory Factory Custom Injection Moulded Big Size Nylon Plastic Sprockets Gear

Product Description

With a capable machining team and comprehensive knowledge of materials, advanced machineries and facilities, Energetic Industry served clients in broad field.

We can produce precision machining parts according to your idea, not only for material choosing, but also property requirements and shapes.

1. Customized material

Materials Available General Plastic: HDPE, PP, PVC, ABS, PMMA(Acrylic) ect.
Engineering Plastic: POM, PA6, MC nylon, Nylon 66, PTFE, UHMWPE,PVDF ect.
High Performance Plastic: PPS, PEEK, PI, PEI ect.
Thermosetting Plastic:  Durostone, Ricocel sheet, G10, FR4, Bakelite ect.
Spcial Plastic Material: Plastic +GF/CA/Oil/Brone/Graphit/MSO2/ceramic ect.
Spcial Plastic Plastic Alloy: PE+PA, PP+PA, POM + PTFE ect.
Metals: Carbon Steel, SS Steel, Brass, Iron, Bronze, Aluminum, Titanium
Special parts: Metal + Plastic Combined Part

2. Customized property
ESD, conductive, hardness, wear resistance, fire-resistant, corrosion resistance, impact strength, work temperature, UV resistant ect.

3. Customized shape with drawing

Gear, rollers, wheels, base part, spacers, blade, liner, rack, bearings, pulley, bearing sleeves, linear guide rail, sliding block, guide channel, spiral, washer, positioning strip, joint, sheath, CZPT plate, retaining ring, slot, skating board, frame, cavity parts, CZPT jig and fixture, PCB solder pallet, profiles.
Molds, cavity, Radiator fin, prototype, outermost shell, fittings and connectors, screws , bolt …

Further services of CNC machining:

Processing: Cutting, CNC machining, CNC milling and turning, drilling, grinding, bending, stamping, tapping, injection
Surface finish: Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated

Application Field:

  1. Electronic and electrician
  2. Physical and Electronic Science Research
  3. Mineral and coal
  4. Aerospace
  5. Food processing
  6. Textile printing & dyeing industry
  7. Analytical instrument industry
  8. Medical device industry
  9. Semi conductor, solar, FPD industry
  10. Automotive industry
  11. Oil & Gas
  12. Automobile
  13. Machinery and other industrial ect.

 

Material: PA
Packing: Thick Carton Boxes
Production Time: 3~25 Days
Outstanding Property: Good Wear Resistant
Processing: CNC Machining
Color: Natural, Black, Red, Green, Customized
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

sprocket gear

What are the differences between chain sprockets and sprocket gears?

Chain Sprockets and Sprocket Gears are both integral components of mechanical power transmission systems, but they have some key differences in terms of their design, application, and mode of operation.

Chain Sprockets:

Chain sprockets are toothed wheels with evenly spaced teeth or cogs that mesh with the links of a roller chain. They are primarily used in chain and sprocket systems to transfer rotational motion and torque between two parallel shafts. The teeth of chain sprockets are designed to fit precisely with the chain, ensuring smooth and efficient power transmission.

Key features of chain sprockets:

  • Designed for use with roller chains.
  • Transfer motion between parallel shafts.
  • Teeth mesh with the links of the chain.
  • Used in various applications, including bicycles, motorcycles, conveyors, and industrial machinery.

Sprocket Gears:

Sprocket gears, on the other hand, are toothed wheels with teeth that mesh with the links of a toothed belt or chain. They are part of belt drive systems and chain drive systems, transferring motion and power between non-parallel shafts. Sprocket gears are commonly used in applications where a longer distance separates the driving and driven shafts.

Key features of sprocket gears:

  • Designed for use with toothed belts or chains.
  • Transfer motion between non-parallel shafts.
  • Teeth mesh with the links of the belt or chain.
  • Used in applications like internal combustion engines, washing machines, and industrial machinery.

Main Differences:

  • Design: Chain sprockets have teeth that mesh with the links of a roller chain, while sprocket gears have teeth that mesh with the links of a toothed belt or chain.
  • Application: Chain sprockets are used in chain drive systems for parallel shafts, while sprocket gears are used in belt drive and chain drive systems for non-parallel shafts.
  • Shaft Orientation: Chain sprockets work with parallel shafts, while sprocket gears accommodate non-parallel shafts.
  • Power Transmission: Both are used for power transmission but in different configurations and applications.

Ultimately, the choice between chain sprockets and sprocket gears depends on the specific mechanical system's requirements, shaft orientation, and the type of power transmission needed.

sprocket gear

What are the temperature limits for the operation of sprocket gears?

Sprocket gears, like other mechanical components, have temperature limits for safe and efficient operation. The temperature limits depend on the materials used in the manufacturing of the sprocket gears and the specific application. Here are some general guidelines regarding temperature limits:

1. Standard Steel Sprocket Gears: Standard steel sprocket gears typically have a temperature range of -20°C to 150°C (-4°F to 302°F). At temperatures beyond this range, the performance and durability of the sprocket gear may be compromised.

2. Heat-Treated and Alloy Steel Sprocket Gears: Heat-treated and alloy steel sprocket gears offer improved temperature resistance and can operate within a range of -40°C to 200°C (-40°F to 392°F). These sprockets are suitable for applications with higher temperature demands.

3. Stainless Steel Sprocket Gears: Stainless steel sprocket gears are known for their corrosion resistance and can handle a broader temperature range of -80°C to 400°C (-112°F to 752°F). They are often used in extreme environments.

4. Plastic or Nylon Sprocket Gears: Plastic sprocket gears, such as those made from nylon, have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F).

5. High-Temperature Alloy Sprocket Gears: For specialized applications in high-temperature environments, sprocket gears made from high-temperature alloys can operate at temperatures exceeding 500°C (932°F).

6. Critical Temperature Considerations: When using sprocket gears near the upper temperature limits, it's crucial to consider the potential for thermal expansion, which can affect the fit and engagement with other components in the system.

7. Extreme Conditions: In extreme cases, such as in industrial furnaces or cryogenic applications, special materials and coatings may be necessary to ensure the sprocket gears' integrity and performance.

It is essential to select sprocket gears that can handle the expected operating temperature range of your specific application. Operating within the recommended temperature limits will ensure the sprocket gears' efficiency, minimize wear, and prevent premature failure.

sprocket gear

What are the advantages of using a sprocket gear over other types of gears?

Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:

  1. Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
  2. High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
  3. Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
  4. Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
  5. Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
  6. High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
  7. Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
  8. Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
  9. Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.

While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.

China factory Factory Custom Injection Moulded Big Size Nylon Plastic Sprockets Gear  China factory Factory Custom Injection Moulded Big Size Nylon Plastic Sprockets Gear
editor by CX 2023-10-19